We currently have H201Ti in stock and ready for immediate shipment. В настоящее время у нас есть запасы H201Ti и готовы к немедленной отправке. Hydran 201Ti (Mark IV)
Essential DGA monitoring for transformers
Transformers are key and expensive components of the electrical grid and knowledge of their health condition is essential to having a reliable network. When a transformer’s insulation system is overstressed, gases are produced that dissolve in the oil. Dissolved Gas-in-oil Analysis (DGA) is recognized as the best indicator of developing faults. The Hydran™ 201Ti is a small and easy to setup continuous Dissolved Gas-in-oil Analysis (DGA) monitor. It provides the basic information used by IEEE® Standard C57.104 and can be used as an essential first line of defence for the transformers in your fleet to obtain advance warning of a failure condition and minimize the risk of an unplanned outage. The 201Ti uses fuel cell technology (described as fixed instruments – method 3 in the standard) and is now available with a choice of either the world renown “Hydran Composite Gas” sensor which responds 100% to Hydrogen and is also sensitive to Carbon Monoxide, Acetylene and Ethylene or the more basic “Hydrogen Only” sensor which focuses purely on Hydrogen gas generation. Because the monitoring unit mounts on a single valve and uses Dynamic Oil Sampling, there is no need for a pump or extra piping to connect to different valves. Due to its uncomplicated features and the easily understood information it provides, the 201Ti has been amongst the monitors of choice for many years, with one of the largest installed base of any DGA monitor.
Key Benefits
• Continually measures key fault gas to give you an insight into the transformer’s condition
• Choice of gas sensor: traditional “Composite gas” or more basic “Hydrogen only”
• Communicates gas ppm and gas rate of change values remotely to avoid site visits and enable remote supervision
• Fourth generation of this continuously improved design, with over 25,000 units sold worldwide
Applications
Power Utilities
• Simple and effective solution for less-critical transformers
• Focuses and prioritizes asset replacement strategy
Industrial Plants
• Reduces the risk of process interruption due to power failure
• Minimizes costly production downtime
Controllers
The Hydran 201Ti can be connected to optional controllers to facilitate communication with multiple units and create a local network. • The Ci-1 controller is a one channel controller that replicates some of the human interface functions (gas value display, alarm buttons). This is ideal when the 201Ti is mounted out of reach on an upper valve of the transformer. It also brings down the alarm relay contacts and the analogue output for easier wiring. • The Ci-C controller receives the gas ppm data from up to four 201Ti, providing a single communication point for all four monitors. It has no alarm relay or analogue output. This is ideal when protecting 3 single phase transformers + 1 spare. It is possible to “daisy-chain” up to 32 controllers or 201Ti through their RS-485 port. The maximum chain distance (all cables added up) is 1200m (4000ft). All the 201Ti connected to any of the daisy-chained controllers can be accessed through any controller in the local network, thus facilitating communication by only having to fit one RS-232 modem for example.
The DS200DCFBG2BNC DC2000 DC Feedback Board was manufactured for General Electric’s Mark V Series.
DS200DCFBG2BNC Technical Specifications
Model Number DS200DCFBG2BNC
Abbreviation DCFB
Product Type DC Power Supply Board
About the DS200DCFBG2BNC
The DS200DCFBG2BNC is a Power Supply Board for the Mark V system from GE. The Mark V, which is one of the newest versions of the successful Speedtronic gas and steam turbine management system that has been developed by GE and released in various iterations since the late 1960s, relies on continued research and the use of the best technology available at the time of the system’s release to make improvements over previous systems. While the Mark V Turbine Control System Series may be one of the final General Electric Mark product series to utilize the Speedtronic control system technology, it must also be considered a now-obsolete legacy GE product series, considering its manufacturing discontinuation which took place in the many years following its initial release. This DS200DCFBG2BNC printed circuit board, although definable in its own right as a Mark V Series Power Supply Board, is by no means considered the original device of this Mark V Series functionality; that would be the DS200DCFBG2 parent Power Supply Board missing all three of this DS200DCFBG2BNC PCB’s three significant product revisions.
Hardware Tips and Specifications
The DS200DCFBG2BNC sends and receives input and output signals via eighteen plug connectors and nine stab connectors. These connectors, along with the rest of this DS200DCFBG2BNC PCB’s specialized hardware, introduce this DS200DCFBG2BNC product to its intended functional role as a Power Supply Board. The stab connectors are located in the upper left corner of the board and are labeled V1 through V3, P1A, P2A, VM1A , VM1B, VB2A and VM2BA. The plug connectors are located throughout the board and range from male 2 pin connectors to multi-pin connectors. As this DS200DCFBG2BNC printed circuit board product offering from General Electric is attributable to a now-obsolete legacy product series, its originally-printed instructional manual materials are not available in large swathes online for the research purposes of this DS200DCFBG2BNC personalized product page. With this being true, the DS200DCFBG2BNC functional product number itself gains a new importance, as it details general DS200DCFBG2BNC Board hardware components and component specifications in a series of functional naming chunks. For example, the DS200DCFBG2BNC functional product number begins with the DS200 series tag dictating this DS200DCFBG2BNC Power Supply Board’s normal Mark V Series assembly as well as its domestic original manufacture location. Some of the other relevant hardware details revealed in the DS200DCFBG2BNC functional product number include this DS200DCFBG2BNC PCB’s:
DCFB functional product abbreviation
Normal PCB coating style
Group 2 Mark V Series product grouping
B-rated primary functional revision
N-rated secondary functional revision
C-rated artwork configuration revision
The DS200DCFBG2BNC is built with seven DIP switches, five TP test points, twelve jumpers, and three fuses. The fuses are for power supply protection. Indicators will light if any of these fuses are blown. These include two LED lights and one neon indicator. DIP switches are used to select AC line voltage and the voltage applied to the DC bridge voltage feedback VCO circuit as well as to the DC motor voltage feedback circuit. The DS200DCFBG2BNC is populated with various components, including seven transformers, oscillating chips, a relay, over fifty resistor network arrays, heat sinks, and various integrated circuits, capacitors, and resistors. The board uses CCR (carbon composite) resistors and resistors made of metal film material.Technical support for the DS200DCFBG2BNC was provided by GE. Please refer to manuals, data sheets or other publications for safety data relating to this part. Before making any ultimate purchase decision on this DS200DCFBG2BNC product offering, it is crucial to realize that its originally-introduced performance specifications and general dimensions have almost certainly been altered by its possession of a full three-fold revision history as outlined above.
D138-003-010 – Visualization HMI run time license (MACS HMI) for 10 machines
The following part numbers are affected by this end-of-life notice. Products: Moog Axis Control Software (MACS):
D138-001-001 – Single user license Moog Axis Control Software (MACS)
D138-001-002 – Additional user license Moog Axis Control Software (MACS)
D138-001-005 – Company pack including 5 user licenses MACS
D138-001-010 – Company pack including 10 user licenses MACS
B99128-DS0xx-x-111 – Single user license MACS, dedicated historic version Software maintenance agreement for MACS:
B95914-001-001 -Software maintenance agreement for MACS, 1 user per year
B95914-001-002 -Software maintenance agreement for MACS, additional user, per year
B95914-001-005 – Software maintenance agreement for MACS, 5 users, per year
B95914-001-010 – Software maintenance agreement for MACS, 10 users, per year Software upgrade for MACS:
D138-001-003 – MACS Software Upgrade e.g. Version. 1.x =>3.x (for customers not having a software maintenance agreement for MACS)
D138-001-004 – MACS Software Upgrade e.g. Version 1.x =>3.x (for customer having a software maintenance agreement for MACS) PC HMI Visualization for MACS
D138-003-001 – Visualization HMI run time license (MACS HMI) for 1 machine
D138-003-010 – Visualization HMI run time license (MACS HMI) for 10 machines
D138-003-050 – Visualization HMI run time license (MACS HMI) for 50 machines
B99129-DS0xx-x-111 – Visualization HMI run time license (MACS HMI), dedicated historic version, for 1 machine This notice provides a schedule for end of sales, last delivery and end of product support, service and repairs. It gives the timetable for Moog Axis Control Software (MACS) product obsolescence with key timelines and support options that are now available to you.
Subject: End of Life Announcement for Moog Axis Control Software (MACS) Dear [customer], Moog announces obsolescence information for the Moog Axis Control Software (MACS), effective from December 1, 2022. This document replaces any previous product life cycle announcements for those products. The following part numbers are affected by this end-of-life notice. Products: Moog Axis Control Software (MACS): • D138-001-001 – Single user license Moog Axis Control Software (MACS)
• D138-001-002 – Additional user license Moog Axis Control Software (MACS)
• D138-001-005 – Company pack including 5 user licenses MACS
• D138-001-010 – Company pack including 10 user licenses MACS
• B99128-DS0xx-x-111 – Single user license MACS, dedicated historic version Software maintenance agreement for MACS: • B95914-001-001 -Software maintenance agreement for MACS, 1 user per year
• B95914-001-002 -Software maintenance agreement for MACS, additional user, per year
• B95914-001-005 – Software maintenance agreement for MACS, 5 users, per year
• B95914-001-010 – Software maintenance agreement for MACS, 10 users, per year Software upgrade for MACS:
• D138-001-003 – MACS Software Upgrade e.g. Version. 1.x =>3.x (for customers not having a software maintenance agreement for MACS)
• D138-001-004 – MACS Software Upgrade e.g. Version 1.x =>3.x (for customer having a software maintenance agreement for MACS) PC HMI Visualization for MACS • D138-003-001 – Visualization HMI run time license (MACS HMI) for 1 machine
• D138-003-010 – Visualization HMI run time license (MACS HMI) for 10 machines
• D138-003-050 – Visualization HMI run time license (MACS HMI) for 50 machines
• B99129-DS0xx-x-111 – Visualization HMI run time license (MACS HMI), dedicated historic version, for 1 machine This notice provides a schedule for end of sales, last delivery and end of product support, service and repairs. It gives the timetable for Moog Axis Control Software (MACS) product obsolescence with key timelines and support options that are now available to you.
MPC 4200-510-070-113-Vibro-Meter is a high-performance vibration monitoring instrument produced by VIBRO-METER Company in Switzerland, belonging to VM600 series. This equipment is mainly used for vibration measurement and monitoring of industrial machinery and equipment, which can record and measure the vibration data of equipment in real time and accurately, and provide an important basis for fault diagnosis, maintenance and preventive maintenance of equipment.
Basic parameters:
Working voltage: 24V DC.
Operating temperature range:-20 c to 70 c.
Measuring range: 0~50mm/s (the specific range may vary depending on the model.
Frequency range: 10Hz to 1kHz.
Output signals: 4~20mA, RS485, MODBUS.
Protection grade: IP65.
Size: 4×11.7×12.5cm.
Weight: 0.24 kg.
Functional features:
High-precision measurement: advanced digital signal processing technology can accurately measure parameters such as amplitude, frequency and phase of vibration signal.
Multi-channel support: Support simultaneous monitoring of multiple vibration channels.
Flexible configuration: The configuration can be customized according to different application requirements.
Real-time data acquisition and analysis: it can quickly analyze vibration data and process it in real time.
High reliability: industrial design, with high stability and reliability.
Easy integration: It can be easily integrated into various industrial control systems.
Application field:
This equipment is widely used in the fields of machinery, electric power, aerospace and so on. It is used to monitor and analyze the vibration of various industrial equipment, find equipment faults in time, prevent equipment damage, and improve the reliability and efficiency of equipment operation.
Other information:
Year of manufacture: 2021.
Origin: Germany.
Certification: CO, CQ.
MPC 4200-510-070-113-VIBRO-METER is a high-performance vibration monitoring instrument, which is suitable for many industrial scenes and has the characteristics of high precision, high reliability and easy use.
3721 TRICONEX Modular industrial control equipment
Comprehensive analysis of TRICONEX 3721 products
I. Product Overview
TRICONEX 3721 is a modular industrial control equipment introduced by Triconex Company, a subsidiary of Schneider Electric, which is specially designed for safety-critical applications and industrial automation. Its core positioning is Safety Instrumentation System (SIS) and process control. It adopts redundant architecture and modular design and is suitable for extreme industrial environments (such as petroleum, chemical industry, electric power, etc.). The product combines high reliability, flexibility and multi-protocol compatibility to meet the requirements of different security levels of SIL 2/SIL 3/SIL 4.
II. Core Functions and Application Fields
1. Main functions
Data acquisition and signal conversion: support analog/digital signal conversion (such as 4-20mA and 0-10V), and be compatible with sensor inputs such as thermocouple and RTD.
Safety interlock control: emergency stop (ESD), fire and gas monitoring (FGS) and other safety functions are realized through redundant logic processing.
Process monitoring and fault diagnosis: real-time monitoring of temperature, pressure, flow and other parameters, built-in diagnostic algorithm to quickly locate sensor or communication fault.
Multi-protocol communication: integrating Modbus TCP, Profibus DP, Ethernet, RS-232/RS-485 and other interfaces, supporting seamless integration with DCS and PLC systems.
III. Technical Specifications and Performance Parameters
Hardware configuration
Processor: 32-bit floating-point microprocessor (dual-core ARM Cortex-A9), clocked at 200 MHz.
Industry standards: ISO 13849 (mechanical safety) and API 670 (protection of rotating equipment)
Fourth, design advantages and innovative technologies
Triple redundancy architecture (TMR)
Three sets of independent processors are used to run in parallel, and fault tolerance is realized through “2-out-of-3” voting mechanism, and single point failure does not affect the system operation.
Modular hot plug
I/O module and communication card support live replacement, and there is no need to shut down during maintenance, which significantly improves the system availability.
Dynamic self-calibration technology
Built-in high-precision reference, automatic calibration of analog input channel every 8 hours, long-term drift < 0.01% FS/ year.
Predictive maintenance support
The AI algorithm is used to analyze the health status of equipment, and the problems such as capacitor aging and contact wear can be warned in advance.
TRICONEX 3721 has become a benchmark product in the field of industrial control with its redundant design, modular expansion and industry-leading safety certification. Despite the high cost, its stability and maintainability in harsh environment still make it occupy an irreplaceable position in key fields such as oil, electricity and renewable energy. In the future, with the full support of new protocols such as OPC UA, its market penetration rate is expected to be further improved.
Hydran 201Ti (Mark IV) Essential DGA monitoring for transformers
Hydran 201Ti (Mark IV) Essential DGA monitoring for transformers Easy Asset Supervision Transformers are key and expensive components of the electrical grid and knowledge of their health condition is essential to having a reliable network. When a transformer’s insulation system is overstressed, gases are produced that dissolve in the oil. Dissolved Gas-in-oil Analysis (DGA) is recognized as the best indicator of developing faults. The Hydran™ 201Ti is a small and easy to setup continuous Dissolved Gas-in-oil Analysis (DGA) monitor. It provides the basic information used by IEEE® Standard C57.104 and can be used as an essential first line of defence for the transformers in your fleet to obtain advance warning of a failure condition and minimize the risk of an unplanned outage. The 201Ti uses fuel cell technology (described as fixed instruments – method 3 in the standard) and is now available with a choice of either the world renown “Hydran Composite Gas” sensor which responds 100% to Hydrogen and is also sensitive to Carbon Monoxide, Acetylene and Ethylene or the more basic “Hydrogen Only” sensor which focuses purely on Hydrogen gas generation. Because the monitoring unit mounts on a single valve and uses Dynamic Oil Sampling, there is no need for a pump or extra piping to connect to different valves. Due to its uncomplicated features and the easily understood information it provides, the 201Ti has been amongst the monitors of choice for many years, with one of the largest installed base of any DGA monitor. Key Benefits
• Continually measures key fault gas to give you an insight into the transformer’s condition
• Choice of gas sensor: traditional “Composite gas” or more basic “Hydrogen only”
• Communicates gas ppm and gas rate of change values remotely to avoid site visits and enable remote supervision
• Fourth generation of this continuously improved design, with over 25,000 units sold worldwide
Applications
Power Utilities
• Simple and effective solution for less-critical transformers
• Focuses and prioritizes asset replacement strategy Industrial Plants
• Reduces the risk of process interruption due to power failure
• Minimizes costly production downtime
Controllers
The Hydran 201Ti can be connected to optional controllers to facilitate communication with multiple units and create a local network.
• The Ci-1 controller is a one channel controller that replicates some of the human interface functions (gas value display, alarm buttons). This is ideal when the 201Ti is mounted out of reach on an upper valve of the transformer. It also brings down the alarm relay contacts and the analogue output for easier wiring.
• The Ci-C controller receives the gas ppm data from up to four 201Ti, providing a single communication point for all four monitors. It has no alarm relay or analogue output. This is ideal when protecting 3 single phase transformers + 1 spare. It is possible to “daisy-chain” up to 32 controllers or 201Ti through their RS-485 port. The maximum chain distance (all cables added up) is 1200m (4000ft). All the 201Ti connected to any of the daisy-chained controllers can be accessed through any controller in the local network, thus facilitating communication by only having to fit one RS-232 modem for example.
About IS420UCSBH1A GEH-6725 mark VIe and mark v data
Safety Symbol Legend
Indicates a procedure or condition that, if not strictly observed, could result in personal injury or death.
Indicates a procedure or condition that, if not strictly observed, could result in damage to or destruction of equipment.
Indicates a procedure or condition that should be strictly followed to improve these applications.
Hazardous Location Safety Warnings
Explosion hazard – do not connect or disconnect modules, connectors, cables, or terminal board wiring while circuits are energized unless the area is known to be non-hazardous.
Explosion hazard – substitution of any components may impair suitability for Class I, Division 2.
Do not assume any cable or circuitry is without power if one end of that cable could be connected to a power source. To prevent accidental electrical shock, do not touch any circuitry or bare wire without first ensuring that it does not carry electricity. When testing for the presence of electricity and when measuring any electrical circuit, use only the equipment approved for contact with those voltage levels.
Power Distribution Instructions
The equipment listed in this chapter is certified for use in certain specified hazardous (classified) locations. Follow all applicable instructions in Conditions of Safe Use and within the specific section for each piece of equipment for proper use of this equipment in these locations.
Overview
Control power for Mark VIe equipment is distributed from the power supplies to the controllers, Ethernet switches, and I/O modules through a system of wire harnesses (refer to the tables in the following sections), and power distribution boards (JPDx).
TMR Control Power using JPDS
A power distribution system using the JPDS power distribution board supports up to three independent control power supply buses: R, S, and T. Following are specific instructions for these connections:
• Up to three 24 or 28 V dc, 20 A control power supplies (R, S, T) may be connected to the JPDS board using wire harness type A. The power supplies are connected to the mains supply.
• An optional PPDA module is used with the JPDS to monitor the health of the power distribution system. It is connected directly to I/O connector JA1, and to power supply connector P4 using wire harness type E.
• The JPDS board supplies R, S, and T power from connectors JAR, JAS, and JAT to controllers using wire harness type B or Ethernet switches using wire harness type C. Connectors JCR, JCS, and JCT are not used because these outputs are not current limited.
• The JPDS board may feed up to six JPDH boards using wire harness type D.
• The JPDH board fans out control power for up to eight R, S, and T (each) modules using wire harness type E. The R, S, and T control power buses can be extended to another JPDH from connector J1X using wire harness type D. Connectors JRS, JSS, and JTS are not used because these outputs are not current limited.
• The JPDE board can be used to provide redundantly sourced I/O wetting power via outputs JS1-3 and JFA-C. The I/O wetting power can be further fused and distributed to I/O terminal boards using the JPDD I/O wetting branch power distribution. Refer to the example diagram and cable table.
Dual Control Power and I/O Wetting Power using JPDG
A power distribution system using the JPDG power distribution board supports a redundantly fed Mark VIe control power supply and a redundantly fed I/O wetting power supply. Following are specific instructions for these connections: • Two 24 or 28 V dc, 40 A control power supplies may be connected to the JPDG board using wire harness type LG. The power supplies are connected to the mains supply.
• Two 24 or 48 V dc, 40 A I/O wetting power supplies may be connected to the JPDG board using wire harness type JF. The power supplies are connected to the mains supply.
• An optional PPDA module is used with the JPDG to monitor the health of the power distribution system. It is connected directly to I/O connector JA1 and to power supply connector JDx using wire harness type RD. • The JPDG board supplies R, S, and T power from connectors JC1-JC4 and JD1-JD5 to UCSC Mark VIe controllers and IONet switches using wire harness type EG.
• The JPDG may feed up to four JPDH boards through J1-J4 using wire harness type JB
• The JPDG may feed I/O wetting power for up to 7 I/O terminal boards through JFA – JFG using wire harness type EN.
• The JPDH board fans out control power for up to eight R, S, and T (each) modules using wire harness type RD. The R, S, and T control power buses can be extended to another JPDH from connector J1X using wire harness type EH. • The JPDD board can be used to add fused, switched I/O wetting power branches to individual I/O terminal boards. From JPDG, JFx to JPDD J28, use harness type JG.
JPDD I/O Wetting Branch Power Distribution
The IS41yJPDDG#A I/O wetting power distribution boards are approved for use in hazardous locations.
Do not change fuses or operate power distribution switches while circuits are energized unless the area is known to be non-hazardous.
JPDE I/O Wetting Power Distribution (Dual Sources)
The IS41yJPDEG1A I/O wetting power distribution board is approved for use in hazardous locations.
Do not change fuses or operate power distribution switches while circuits are energized unless the area is known to be non-hazardous
JPDH High Density Power Distribution
The IS210JPDHG1A, IS410JPDHG1A, and IS411JPDHG1A (coated) 28 V dc power distribution modules are approved for use in hazardous locations.
Electrical Ratings
PPDA Power Distribution System Feedback
The following hardware combinations are approved for use in hazardous locations: • Mark VIe Power Distribution system feedback I/O pack IS220PPDAH1A or ISx2yPPDAH1B with accessory ISx0yJPDSG1A or IS40yJPDGH1A (where x = 2 or 4 and y = 0 or 1)
ABB 3BHB004744R0010 GATE DRIVER UNIT, MV-GDR, XV C517 AE10
Abb 3bhb004744r0010 Gate Driver Unit, MV-GDR, XV C517 AE10 is a high-performance gate driver unit, belonging to ABB’s XvC517AE10 series. This product is mainly used in the fields of industrial automation and power electronics, and has the following characteristics and applications:
Product functions and features:
High performance drive: This module can drive power electronic devices, such as insulated gate bipolar transistor (IGBT) and other semiconductor devices efficiently, with fast switching speed and high driving ability.
Protection function: It is equipped with over-current protection, over-voltage protection and under-voltage protection to ensure the safe and reliable operation of the system.
Modular design: easy to install and maintain, suitable for harsh industrial environment.
Low-power design: It can reduce energy consumption and heat consumption when operating under low load conditions, and is suitable for scenes requiring efficient energy utilization.
Application field:
Industrial automation: it is widely used in automatic production lines, robots, machine tools and other equipment to control motors and other movable obstacles.
Power electronics: used in frequency converters, motor drivers and other equipment to achieve accurate power control and conversion.
New energy system: suitable for renewable energy systems, such as wind power generation and solar power generation equipment.
Rail Transit: In the field of rail transit, motors and other key equipment are used to control trains.
Technical parameters:
Size: 45 x 27 x 93 mm.
Weight: about 2 kg.
Operating temperature range:-40 c to 70 c.
Output frequency: 50-60 Hz.
Input voltage: 380-480 V AC.
Manufacturing and quality assurance:
The module is made in Sweden and has high reliability and stability.
Provide one-year warranty service and support rapid delivery worldwide.
Market supply and support:
The product has sufficient inventory, supports off-the-shelf supply, and provides various logistics modes (such as DHL, TNT, EMS, etc.).
After-sales service includes technical support and maintenance guarantee to ensure that customers get comprehensive support during use.
Abb3bhb004744r 0010 Gate Driver Unit is a high-performance and multifunctional gate driver unit, which is suitable for various industrial automation and power electronics applications. Its excellent performance, reliable protection function and modular design make it an ideal choice in industrial control and power system.
This document describes the system configurations, development/maintenance, software configurations, network and specifications, for two types of autonomous controllers in the STARDOM: FCN with NFCP100 CPU module and FCJ. (FCN is an acronym for field control node, and FCJ for field control junction.) Notation in this document:
• The term “FCN” refers to the module consisting type autonomous controllers.
• The term “FCN-500” refers to the autonomous controllers with NFCP501/NFCP502 CPU module.
• The term “FCN-100” refers to the autonomous controllers with NFCP100 CPU module.
• The term “FCN-RTU” refers to the low power autonomous controllers with NFCP050 CPU module.
• The term “FCJ” refers to the all-in-one type autonomous controllers.
l FCN-100
l FCJ
FCJ is an all-in-one controller with a built-in I/O interface — ideal for installing inside machine equipment as well as configuring a distributed system. Its control network can be duplexed. For hardware details, refer to FCJ Autonomous Controller Hardware, GS 34P02Q11-01E
FEATURES
l High Performance
• Applicable to a variety of processes, from sequence control processes to analog control processes.
• Intercommunication with other autonomous controllers or other equipment for inter-linked control actions, in addition to stand-alone operation.
• Using Versatile Data Server Software (VDS) or Supervisory Systems (FAST/TOOLS) together allows a system with enriched operation and monitoring functions to be built up. • An FCN/FCJ OPC server for Windows can be used for accessing the data of an FCN/FCJ from an OPC (OLE for Process Control) client on a PC.
• Java-enabled — enables users to implement various applications, including displaying images on a Web browser, saving data files, transferring files using the FTP protocol, sending/receiving e-mails and public network connection using the PPP protocol. With InfoWell, applications such as web browsers and e-mail communications can be utilized without programming.
l High Reliability
• RAS features (CPU self-diagnostics, temperature monitoring, I/O diagnostics, and more)
• Memory with error-correcting code (ECC)
• Low heat dissipation, eliminating the need for a cooling fan
• The Ethernet control network, CPU, power supply module, and SB bus (FCN local bus) can all be duplexed for an FCN-100.
• The control network can be duplexed for an FCJ.
l Engineering Efficiency
• Five IEC 61131-3 compliant programming languages are supported, enabling the user to selectively use these languages according to their purposes of use and applications.
• Control logic can be encapsulated into software parts for reuse, allowing efficient and quality system configuration.
• Application Portfolios packed with Yokogawa’s application expertise, enable easy implementation of advanced functions, including control-loop instrument blocks and communication with non-Yokogawa PLCs.
l Easy Maintenance
• Online download function allows a control application to be modified during system operation
• All modules are hot-swappable with an FCN-100.
CONFIGURATIONS
l System Configurations Both FCN and FCJ are locally mounted controllers to allow diverse systems to be configured according to the individual users’ work sites; however, the possible system configurations can be broadly divided into three types:
• A system consisting of a standalone FCN or FCJ
• A system in which FCNs and/or FCJs are connected to each other through the control network and perform interlinked actions (up to a total of 15 FCNs and FCJs can intercommunicate with one FCN/FCJ).
• A system in which one or more FCNs and/or FCJs are interlinked with VDS, FCN/FCJ OPC Server or FAST/TOOLS (up to a total of 4 VDSs, FCN/FCJ OPC Servers and FAST/TOOLS can be connected).
l Development and Maintenance of FCN/FCJ
A PC/AT-compatible computer is used for development and maintenance of applications for an FCN and FCJ. Resource Configurator is a tool program to be installed in the computer used for maintenance, and is used to make the FCN/FCJ hardware settings. The user can access FCN and FCJs via a Web browser from a PC to make detailed settings for the network and so on, and to perform maintenance operations such as database backup and restoration. Logic Designer is a tool program for the development of control applications for an FCN/FCJ. Logic Designer requires a license to run. These tool programs are supplied on a DVD-ROM.
SPECIFICATIONS
l CPU Function Specifications Execution Speed: Approx. 50 µs per kilosteps in an IL program Number of Control Applications: Max. 16 tasks Task Priority: Can be specified (in 16 levels) Task Execution Cycle: 10 ms or longer (by 10 msec. increments) l CPU Memory Capacity Control Application Capacity: Max. 3 MB (approx. 400 kilosteps in an IL program) Data Area (1): Max. 8 MB Retained Data Area (2): Max. 410 KB (3) Java Application Capacity: Max. 32 MB 1: 2: 3: The data is not retained when the power is off. The data is retained even if the power is off. The data is retained during a power failure (can be used to store tuning parameter settings for the control application). Retained Data Area for control application is Max 350 KByte.
l Network (Ethernet) Specifications
Application Ethernet is used as the control network, which can be dual redundant, connecting FCNs/FCJs with various PLCs, display units and VDS. FCNs/FCJs are developed and maintained via Ethernet as well.
l Network (Serial) Specifications Serial ports can be used to link diverse devices and controllers.
Communication portfolios facilitating interconnection with display units, various programmable logic controllers, temperature controllers, and power monitors are available via a serial port.
l Guideline of Control Application Capacity
a total of the following. (1) Function blocks (POUs) Up to 512
• Regulator control blocks (e.g., indicator blocks, controller blocks, and manual loaders): Up to 128
• Others (e.g., calculation blocks, switch instrument blocks, and communication POUs): Up to 384 (2) Sequence program Up to 180 kilosteps in Ladder or up to 128 sequence tables each of which has 32 condition and 32 action rows. Example of a control application with the maximum size:
• Inputs/outputs: 96 AIs, 32 AOs, 256 DIs, and 256 DOs
• PID loops: 32
• Sequence program: 128 sequence tables
• Control cycle: 1 second
l Specification of FCN-100 with Duplexed CPU Modules
• After a failure of the CPU in service, the stand-by CPU obtains the control right instantaneously and resumes control without any influence of the CPU switchover. • When additionally installing a CPU module to an FCN with a single CPU module to configure duplexed CPU modules, such as when replacing a failed CPU module, carry out the All-program-copy (APC) command for equalization between the CPU modules. It is also possible to run the APC command automatically after CPU replacement. When the APC command is running, the control period lengthens by a second or two only during its first cycle. (1)
• Synchronization is periodically performed between the in-service CPU and stand-by CPU. The total processing time is hence longer than that of an FCN 100 with single CPU. • If the control application comprises multiple tasks, those tasks cannot access the same global variable.
• The CPU module’s serial port cannot be used.
• Java applications cannot be run. 1: If one of the two CPUs in dual-redundant configuration is not style-3 NFCP100 CPUs, the APC command cannot be started automatically. In this case, control stops when the APC command is running and the I/O modules operate in the same way as they do when the Fallback option (can be set to ‘hold the output’ or ‘output specified values,’ for example) is selected. l Online Download Function
• Online download function is a feature with which control applications can be modified while a control function continues in operation. • With this feature, I/Os, variables, data types, program codes, and libraries can be added, deleted or modified.
• Modifying the control loop during system operation does not affect other control loops. Changing a range of control loop or loop connection causes the control loop to become the MAN mode. l Implementation of Java Virtual Machine
• WWW server functionality: download HTML files and Java applets to Web browsers and access data in FCN-100s and FCJs
• E-mail transmission/reception: send and receive e-mail using SMTP and POP3 protocols, respectively support the authentication function of SMTP servers (SMTP Authentication/Pop Before SMTP)
• FTP client/server functionality: transfer files to/from other networking systems
• PPP (Point to Point Protocol) functionality: exchange data with a PC or a cellular phone via the public network such as GPRS by connecting a modem to a serial port of FCN/FCJ support the client mode and the server mode unsupport FCN-100’s serial port on one of duplexed CPU modules.
l Time Synchronization Function FCNs/FCJs enable time synchronization among equipment supporting SNTP (Simple Network Time Protocol). An FCN/FCJ can operate as an SNTP server or as an SNTP client.
l Connection to Display Unit FCNs and FCJs can connect a display unit using FA M3 Emulation Function or Modbus Communication Portfolio.
SOFTWARE FCN-100 and FCJ can simultaneously run IEC 61131-3-compliant control applications and Java applications. Ethernet driver Real-time OS Control execution engine Control applications Java Virtual Machine Java applications I/O driver FCN/FCJ I/O modules Figure Conceptual Diagram of FCN/FCJ Software Configuration l Licenses The following licenses are required to run an FCN-100 and FCJ. FCN/FCJ Basic Software License Available in two editions: License for single-CPU FCN-100 and FCJ, and license for duplexed-CPU FCN-100. To use the FCN/FCJ Java functions, enable Java in the FCN/FCJ application software. (See 1 below) 1: For dual-redundant CPUs, FCN/FCJ Java functions cannot be used. FCN/FCJ Application Portfolio License To use application portfolios for FCNs/FCJs, respective portfolio licenses are required. For details, see Application Portfolios for FCN/FCJ, GS 34P02P20-01E. l Logic Designer Logic Designer is a tool program that runs on a computer and is used for developing control applications as tasks for an FCN/FCJ. For details, see Logic Designer, GS 34P02Q01-01E. l FCN/FCJ Simulator The simulator is designed to run control applications, which are created using the Logic Designer, on a general-purpose PC. This simulator enables users to debug control applications without using an FCN/FCJ. For details, see Logic Designer, GS 34P02Q75-01E. l Resource Configurator Resource Configurator is a tool program that runs on a computer and is used for making basic settings in an FCN/FCJ, including:
• IP address settings
• I/O module settings
• License settings
• Initial communication settings Note: Resource Configurator is included in the supplied media (DVD-ROM) containing the FCN/FCJ software, and does not require a license to run. l Application Portfolios An Application Portfolio is a bundle of useful software parts for FCN/FCJ, such as those for advanced control. Application Portfolios are offered as: For control logic: PAS Portfolio SAMA Portfolio For communication: FA-M3 Communication Portfolio MELSEC Communication Portfolio SYSMAC Communication Portfolio Modbus Communication Portfolio DNP3 Communication Portfolio Temperature Controller Communication Portfolio and many more multifunctional portfolios. For details, see Application Portfolios, GS 34P02P20-01E. l FCN/FCJ Java Application Development Kit The FCN/FCJ Java Application Development Kit is software for developing Java software applications which run on the FCN-100 or FCJ. For more details, refer to FCN/FCJ Java Application Development Kit, GS 34P02Q76-01E. l InfoWell InfoWell is designed to transfer control application data from FCN/FCJ via web screens or e-mail. This package does not require programming and enables data transfer via web screens or e-mail by simple settings. For details, see InfoWell, GS 34P02P51-01E. l FCN/FCJ IT Security Tool This IT Security Tool sets IT security compliant with other Yokogawa system products security policy. FCN/FCJ engineering tools support IT security. Note: The IT Security is not available either for Domain Management or for Combination Management in CENTUM VP. l Counter Measure against Wide Area Network connection It is necessary to install VPN and/or firewall as a counter measure against network risk from Wide Area Network connection. For details, refer to STARDOM Network Configuration Guide, TI 34P02K25-01E.
STYLES OF SOFTWARE SUPPLY l FCN/FCJ Basic Software License
• The Logic Designer License comes with an order ID sheet with the order ID number and password. Access the specified Web site of Yokogawa and enter the order ID number and password shown. Then, a file containing the respective license IDs for the supplied software titles will be given.
• FCN/FCJ system card(s): Each basic software license comes with a system card for a single-CPU FCN-100 and FCJ, or two for a duplexed-CPU FCN 100. Install this card in an FCJ or in each CPU card for an FCN-100 for use.