Hydran 201Ti (Mark IV) Essential DGA monitoring for transformers
Hydran 201Ti (Mark IV) Essential DGA monitoring for transformers Easy Asset Supervision Transformers are key and expensive components of the electrical grid and knowledge of their health condition is essential to having a reliable network. When a transformer’s insulation system is overstressed, gases are produced that dissolve in the oil. Dissolved Gas-in-oil Analysis (DGA) is recognized as the best indicator of developing faults. The Hydran™ 201Ti is a small and easy to setup continuous Dissolved Gas-in-oil Analysis (DGA) monitor. It provides the basic information used by IEEE® Standard C57.104 and can be used as an essential first line of defence for the transformers in your fleet to obtain advance warning of a failure condition and minimize the risk of an unplanned outage. The 201Ti uses fuel cell technology (described as fixed instruments – method 3 in the standard) and is now available with a choice of either the world renown “Hydran Composite Gas” sensor which responds 100% to Hydrogen and is also sensitive to Carbon Monoxide, Acetylene and Ethylene or the more basic “Hydrogen Only” sensor which focuses purely on Hydrogen gas generation. Because the monitoring unit mounts on a single valve and uses Dynamic Oil Sampling, there is no need for a pump or extra piping to connect to different valves. Due to its uncomplicated features and the easily understood information it provides, the 201Ti has been amongst the monitors of choice for many years, with one of the largest installed base of any DGA monitor. Key Benefits
• Continually measures key fault gas to give you an insight into the transformer’s condition
• Choice of gas sensor: traditional “Composite gas” or more basic “Hydrogen only”
• Communicates gas ppm and gas rate of change values remotely to avoid site visits and enable remote supervision
• Fourth generation of this continuously improved design, with over 25,000 units sold worldwide
Applications
Power Utilities
• Simple and effective solution for less-critical transformers
• Focuses and prioritizes asset replacement strategy Industrial Plants
• Reduces the risk of process interruption due to power failure
• Minimizes costly production downtime
Controllers
The Hydran 201Ti can be connected to optional controllers to facilitate communication with multiple units and create a local network.
• The Ci-1 controller is a one channel controller that replicates some of the human interface functions (gas value display, alarm buttons). This is ideal when the 201Ti is mounted out of reach on an upper valve of the transformer. It also brings down the alarm relay contacts and the analogue output for easier wiring.
• The Ci-C controller receives the gas ppm data from up to four 201Ti, providing a single communication point for all four monitors. It has no alarm relay or analogue output. This is ideal when protecting 3 single phase transformers + 1 spare. It is possible to “daisy-chain” up to 32 controllers or 201Ti through their RS-485 port. The maximum chain distance (all cables added up) is 1200m (4000ft). All the 201Ti connected to any of the daisy-chained controllers can be accessed through any controller in the local network, thus facilitating communication by only having to fit one RS-232 modem for example.
About IS420UCSBH1A GEH-6725 mark VIe and mark v data
Safety Symbol Legend
Indicates a procedure or condition that, if not strictly observed, could result in personal injury or death.
Indicates a procedure or condition that, if not strictly observed, could result in damage to or destruction of equipment.
Indicates a procedure or condition that should be strictly followed to improve these applications.
Hazardous Location Safety Warnings
Explosion hazard – do not connect or disconnect modules, connectors, cables, or terminal board wiring while circuits are energized unless the area is known to be non-hazardous.
Explosion hazard – substitution of any components may impair suitability for Class I, Division 2.
Do not assume any cable or circuitry is without power if one end of that cable could be connected to a power source. To prevent accidental electrical shock, do not touch any circuitry or bare wire without first ensuring that it does not carry electricity. When testing for the presence of electricity and when measuring any electrical circuit, use only the equipment approved for contact with those voltage levels.
Power Distribution Instructions
The equipment listed in this chapter is certified for use in certain specified hazardous (classified) locations. Follow all applicable instructions in Conditions of Safe Use and within the specific section for each piece of equipment for proper use of this equipment in these locations.
Overview
Control power for Mark VIe equipment is distributed from the power supplies to the controllers, Ethernet switches, and I/O modules through a system of wire harnesses (refer to the tables in the following sections), and power distribution boards (JPDx).
TMR Control Power using JPDS
A power distribution system using the JPDS power distribution board supports up to three independent control power supply buses: R, S, and T. Following are specific instructions for these connections:
• Up to three 24 or 28 V dc, 20 A control power supplies (R, S, T) may be connected to the JPDS board using wire harness type A. The power supplies are connected to the mains supply.
• An optional PPDA module is used with the JPDS to monitor the health of the power distribution system. It is connected directly to I/O connector JA1, and to power supply connector P4 using wire harness type E.
• The JPDS board supplies R, S, and T power from connectors JAR, JAS, and JAT to controllers using wire harness type B or Ethernet switches using wire harness type C. Connectors JCR, JCS, and JCT are not used because these outputs are not current limited.
• The JPDS board may feed up to six JPDH boards using wire harness type D.
• The JPDH board fans out control power for up to eight R, S, and T (each) modules using wire harness type E. The R, S, and T control power buses can be extended to another JPDH from connector J1X using wire harness type D. Connectors JRS, JSS, and JTS are not used because these outputs are not current limited.
• The JPDE board can be used to provide redundantly sourced I/O wetting power via outputs JS1-3 and JFA-C. The I/O wetting power can be further fused and distributed to I/O terminal boards using the JPDD I/O wetting branch power distribution. Refer to the example diagram and cable table.
Dual Control Power and I/O Wetting Power using JPDG
A power distribution system using the JPDG power distribution board supports a redundantly fed Mark VIe control power supply and a redundantly fed I/O wetting power supply. Following are specific instructions for these connections: • Two 24 or 28 V dc, 40 A control power supplies may be connected to the JPDG board using wire harness type LG. The power supplies are connected to the mains supply.
• Two 24 or 48 V dc, 40 A I/O wetting power supplies may be connected to the JPDG board using wire harness type JF. The power supplies are connected to the mains supply.
• An optional PPDA module is used with the JPDG to monitor the health of the power distribution system. It is connected directly to I/O connector JA1 and to power supply connector JDx using wire harness type RD. • The JPDG board supplies R, S, and T power from connectors JC1-JC4 and JD1-JD5 to UCSC Mark VIe controllers and IONet switches using wire harness type EG.
• The JPDG may feed up to four JPDH boards through J1-J4 using wire harness type JB
• The JPDG may feed I/O wetting power for up to 7 I/O terminal boards through JFA – JFG using wire harness type EN.
• The JPDH board fans out control power for up to eight R, S, and T (each) modules using wire harness type RD. The R, S, and T control power buses can be extended to another JPDH from connector J1X using wire harness type EH. • The JPDD board can be used to add fused, switched I/O wetting power branches to individual I/O terminal boards. From JPDG, JFx to JPDD J28, use harness type JG.
JPDD I/O Wetting Branch Power Distribution
The IS41yJPDDG#A I/O wetting power distribution boards are approved for use in hazardous locations.
Do not change fuses or operate power distribution switches while circuits are energized unless the area is known to be non-hazardous.
JPDE I/O Wetting Power Distribution (Dual Sources)
The IS41yJPDEG1A I/O wetting power distribution board is approved for use in hazardous locations.
Do not change fuses or operate power distribution switches while circuits are energized unless the area is known to be non-hazardous
JPDH High Density Power Distribution
The IS210JPDHG1A, IS410JPDHG1A, and IS411JPDHG1A (coated) 28 V dc power distribution modules are approved for use in hazardous locations.
Electrical Ratings
PPDA Power Distribution System Feedback
The following hardware combinations are approved for use in hazardous locations: • Mark VIe Power Distribution system feedback I/O pack IS220PPDAH1A or ISx2yPPDAH1B with accessory ISx0yJPDSG1A or IS40yJPDGH1A (where x = 2 or 4 and y = 0 or 1)
ABB 3BHB004744R0010 GATE DRIVER UNIT, MV-GDR, XV C517 AE10
Abb 3bhb004744r0010 Gate Driver Unit, MV-GDR, XV C517 AE10 is a high-performance gate driver unit, belonging to ABB’s XvC517AE10 series. This product is mainly used in the fields of industrial automation and power electronics, and has the following characteristics and applications:
Product functions and features:
High performance drive: This module can drive power electronic devices, such as insulated gate bipolar transistor (IGBT) and other semiconductor devices efficiently, with fast switching speed and high driving ability.
Protection function: It is equipped with over-current protection, over-voltage protection and under-voltage protection to ensure the safe and reliable operation of the system.
Modular design: easy to install and maintain, suitable for harsh industrial environment.
Low-power design: It can reduce energy consumption and heat consumption when operating under low load conditions, and is suitable for scenes requiring efficient energy utilization.
Application field:
Industrial automation: it is widely used in automatic production lines, robots, machine tools and other equipment to control motors and other movable obstacles.
Power electronics: used in frequency converters, motor drivers and other equipment to achieve accurate power control and conversion.
New energy system: suitable for renewable energy systems, such as wind power generation and solar power generation equipment.
Rail Transit: In the field of rail transit, motors and other key equipment are used to control trains.
Technical parameters:
Size: 45 x 27 x 93 mm.
Weight: about 2 kg.
Operating temperature range:-40 c to 70 c.
Output frequency: 50-60 Hz.
Input voltage: 380-480 V AC.
Manufacturing and quality assurance:
The module is made in Sweden and has high reliability and stability.
Provide one-year warranty service and support rapid delivery worldwide.
Market supply and support:
The product has sufficient inventory, supports off-the-shelf supply, and provides various logistics modes (such as DHL, TNT, EMS, etc.).
After-sales service includes technical support and maintenance guarantee to ensure that customers get comprehensive support during use.
Abb3bhb004744r 0010 Gate Driver Unit is a high-performance and multifunctional gate driver unit, which is suitable for various industrial automation and power electronics applications. Its excellent performance, reliable protection function and modular design make it an ideal choice in industrial control and power system.
This document describes the system configurations, development/maintenance, software configurations, network and specifications, for two types of autonomous controllers in the STARDOM: FCN with NFCP100 CPU module and FCJ. (FCN is an acronym for field control node, and FCJ for field control junction.) Notation in this document:
• The term “FCN” refers to the module consisting type autonomous controllers.
• The term “FCN-500” refers to the autonomous controllers with NFCP501/NFCP502 CPU module.
• The term “FCN-100” refers to the autonomous controllers with NFCP100 CPU module.
• The term “FCN-RTU” refers to the low power autonomous controllers with NFCP050 CPU module.
• The term “FCJ” refers to the all-in-one type autonomous controllers.
l FCN-100
l FCJ
FCJ is an all-in-one controller with a built-in I/O interface — ideal for installing inside machine equipment as well as configuring a distributed system. Its control network can be duplexed. For hardware details, refer to FCJ Autonomous Controller Hardware, GS 34P02Q11-01E
FEATURES
l High Performance
• Applicable to a variety of processes, from sequence control processes to analog control processes.
• Intercommunication with other autonomous controllers or other equipment for inter-linked control actions, in addition to stand-alone operation.
• Using Versatile Data Server Software (VDS) or Supervisory Systems (FAST/TOOLS) together allows a system with enriched operation and monitoring functions to be built up. • An FCN/FCJ OPC server for Windows can be used for accessing the data of an FCN/FCJ from an OPC (OLE for Process Control) client on a PC.
• Java-enabled — enables users to implement various applications, including displaying images on a Web browser, saving data files, transferring files using the FTP protocol, sending/receiving e-mails and public network connection using the PPP protocol. With InfoWell, applications such as web browsers and e-mail communications can be utilized without programming.
l High Reliability
• RAS features (CPU self-diagnostics, temperature monitoring, I/O diagnostics, and more)
• Memory with error-correcting code (ECC)
• Low heat dissipation, eliminating the need for a cooling fan
• The Ethernet control network, CPU, power supply module, and SB bus (FCN local bus) can all be duplexed for an FCN-100.
• The control network can be duplexed for an FCJ.
l Engineering Efficiency
• Five IEC 61131-3 compliant programming languages are supported, enabling the user to selectively use these languages according to their purposes of use and applications.
• Control logic can be encapsulated into software parts for reuse, allowing efficient and quality system configuration.
• Application Portfolios packed with Yokogawa’s application expertise, enable easy implementation of advanced functions, including control-loop instrument blocks and communication with non-Yokogawa PLCs.
l Easy Maintenance
• Online download function allows a control application to be modified during system operation
• All modules are hot-swappable with an FCN-100.
CONFIGURATIONS
l System Configurations Both FCN and FCJ are locally mounted controllers to allow diverse systems to be configured according to the individual users’ work sites; however, the possible system configurations can be broadly divided into three types:
• A system consisting of a standalone FCN or FCJ
• A system in which FCNs and/or FCJs are connected to each other through the control network and perform interlinked actions (up to a total of 15 FCNs and FCJs can intercommunicate with one FCN/FCJ).
• A system in which one or more FCNs and/or FCJs are interlinked with VDS, FCN/FCJ OPC Server or FAST/TOOLS (up to a total of 4 VDSs, FCN/FCJ OPC Servers and FAST/TOOLS can be connected).
l Development and Maintenance of FCN/FCJ
A PC/AT-compatible computer is used for development and maintenance of applications for an FCN and FCJ. Resource Configurator is a tool program to be installed in the computer used for maintenance, and is used to make the FCN/FCJ hardware settings. The user can access FCN and FCJs via a Web browser from a PC to make detailed settings for the network and so on, and to perform maintenance operations such as database backup and restoration. Logic Designer is a tool program for the development of control applications for an FCN/FCJ. Logic Designer requires a license to run. These tool programs are supplied on a DVD-ROM.
SPECIFICATIONS
l CPU Function Specifications Execution Speed: Approx. 50 µs per kilosteps in an IL program Number of Control Applications: Max. 16 tasks Task Priority: Can be specified (in 16 levels) Task Execution Cycle: 10 ms or longer (by 10 msec. increments) l CPU Memory Capacity Control Application Capacity: Max. 3 MB (approx. 400 kilosteps in an IL program) Data Area (1): Max. 8 MB Retained Data Area (2): Max. 410 KB (3) Java Application Capacity: Max. 32 MB 1: 2: 3: The data is not retained when the power is off. The data is retained even if the power is off. The data is retained during a power failure (can be used to store tuning parameter settings for the control application). Retained Data Area for control application is Max 350 KByte.
l Network (Ethernet) Specifications
Application Ethernet is used as the control network, which can be dual redundant, connecting FCNs/FCJs with various PLCs, display units and VDS. FCNs/FCJs are developed and maintained via Ethernet as well.
l Network (Serial) Specifications Serial ports can be used to link diverse devices and controllers.
Communication portfolios facilitating interconnection with display units, various programmable logic controllers, temperature controllers, and power monitors are available via a serial port.
l Guideline of Control Application Capacity
a total of the following. (1) Function blocks (POUs) Up to 512
• Regulator control blocks (e.g., indicator blocks, controller blocks, and manual loaders): Up to 128
• Others (e.g., calculation blocks, switch instrument blocks, and communication POUs): Up to 384 (2) Sequence program Up to 180 kilosteps in Ladder or up to 128 sequence tables each of which has 32 condition and 32 action rows. Example of a control application with the maximum size:
• Inputs/outputs: 96 AIs, 32 AOs, 256 DIs, and 256 DOs
• PID loops: 32
• Sequence program: 128 sequence tables
• Control cycle: 1 second
l Specification of FCN-100 with Duplexed CPU Modules
• After a failure of the CPU in service, the stand-by CPU obtains the control right instantaneously and resumes control without any influence of the CPU switchover. • When additionally installing a CPU module to an FCN with a single CPU module to configure duplexed CPU modules, such as when replacing a failed CPU module, carry out the All-program-copy (APC) command for equalization between the CPU modules. It is also possible to run the APC command automatically after CPU replacement. When the APC command is running, the control period lengthens by a second or two only during its first cycle. (1)
• Synchronization is periodically performed between the in-service CPU and stand-by CPU. The total processing time is hence longer than that of an FCN 100 with single CPU. • If the control application comprises multiple tasks, those tasks cannot access the same global variable.
• The CPU module’s serial port cannot be used.
• Java applications cannot be run. 1: If one of the two CPUs in dual-redundant configuration is not style-3 NFCP100 CPUs, the APC command cannot be started automatically. In this case, control stops when the APC command is running and the I/O modules operate in the same way as they do when the Fallback option (can be set to ‘hold the output’ or ‘output specified values,’ for example) is selected. l Online Download Function
• Online download function is a feature with which control applications can be modified while a control function continues in operation. • With this feature, I/Os, variables, data types, program codes, and libraries can be added, deleted or modified.
• Modifying the control loop during system operation does not affect other control loops. Changing a range of control loop or loop connection causes the control loop to become the MAN mode. l Implementation of Java Virtual Machine
• WWW server functionality: download HTML files and Java applets to Web browsers and access data in FCN-100s and FCJs
• E-mail transmission/reception: send and receive e-mail using SMTP and POP3 protocols, respectively support the authentication function of SMTP servers (SMTP Authentication/Pop Before SMTP)
• FTP client/server functionality: transfer files to/from other networking systems
• PPP (Point to Point Protocol) functionality: exchange data with a PC or a cellular phone via the public network such as GPRS by connecting a modem to a serial port of FCN/FCJ support the client mode and the server mode unsupport FCN-100’s serial port on one of duplexed CPU modules.
l Time Synchronization Function FCNs/FCJs enable time synchronization among equipment supporting SNTP (Simple Network Time Protocol). An FCN/FCJ can operate as an SNTP server or as an SNTP client.
l Connection to Display Unit FCNs and FCJs can connect a display unit using FA M3 Emulation Function or Modbus Communication Portfolio.
SOFTWARE FCN-100 and FCJ can simultaneously run IEC 61131-3-compliant control applications and Java applications. Ethernet driver Real-time OS Control execution engine Control applications Java Virtual Machine Java applications I/O driver FCN/FCJ I/O modules Figure Conceptual Diagram of FCN/FCJ Software Configuration l Licenses The following licenses are required to run an FCN-100 and FCJ. FCN/FCJ Basic Software License Available in two editions: License for single-CPU FCN-100 and FCJ, and license for duplexed-CPU FCN-100. To use the FCN/FCJ Java functions, enable Java in the FCN/FCJ application software. (See 1 below) 1: For dual-redundant CPUs, FCN/FCJ Java functions cannot be used. FCN/FCJ Application Portfolio License To use application portfolios for FCNs/FCJs, respective portfolio licenses are required. For details, see Application Portfolios for FCN/FCJ, GS 34P02P20-01E. l Logic Designer Logic Designer is a tool program that runs on a computer and is used for developing control applications as tasks for an FCN/FCJ. For details, see Logic Designer, GS 34P02Q01-01E. l FCN/FCJ Simulator The simulator is designed to run control applications, which are created using the Logic Designer, on a general-purpose PC. This simulator enables users to debug control applications without using an FCN/FCJ. For details, see Logic Designer, GS 34P02Q75-01E. l Resource Configurator Resource Configurator is a tool program that runs on a computer and is used for making basic settings in an FCN/FCJ, including:
• IP address settings
• I/O module settings
• License settings
• Initial communication settings Note: Resource Configurator is included in the supplied media (DVD-ROM) containing the FCN/FCJ software, and does not require a license to run. l Application Portfolios An Application Portfolio is a bundle of useful software parts for FCN/FCJ, such as those for advanced control. Application Portfolios are offered as: For control logic: PAS Portfolio SAMA Portfolio For communication: FA-M3 Communication Portfolio MELSEC Communication Portfolio SYSMAC Communication Portfolio Modbus Communication Portfolio DNP3 Communication Portfolio Temperature Controller Communication Portfolio and many more multifunctional portfolios. For details, see Application Portfolios, GS 34P02P20-01E. l FCN/FCJ Java Application Development Kit The FCN/FCJ Java Application Development Kit is software for developing Java software applications which run on the FCN-100 or FCJ. For more details, refer to FCN/FCJ Java Application Development Kit, GS 34P02Q76-01E. l InfoWell InfoWell is designed to transfer control application data from FCN/FCJ via web screens or e-mail. This package does not require programming and enables data transfer via web screens or e-mail by simple settings. For details, see InfoWell, GS 34P02P51-01E. l FCN/FCJ IT Security Tool This IT Security Tool sets IT security compliant with other Yokogawa system products security policy. FCN/FCJ engineering tools support IT security. Note: The IT Security is not available either for Domain Management or for Combination Management in CENTUM VP. l Counter Measure against Wide Area Network connection It is necessary to install VPN and/or firewall as a counter measure against network risk from Wide Area Network connection. For details, refer to STARDOM Network Configuration Guide, TI 34P02K25-01E.
STYLES OF SOFTWARE SUPPLY l FCN/FCJ Basic Software License
• The Logic Designer License comes with an order ID sheet with the order ID number and password. Access the specified Web site of Yokogawa and enter the order ID number and password shown. Then, a file containing the respective license IDs for the supplied software titles will be given.
• FCN/FCJ system card(s): Each basic software license comes with a system card for a single-CPU FCN-100 and FCJ, or two for a duplexed-CPU FCN 100. Install this card in an FCJ or in each CPU card for an FCN-100 for use.
Yokogawa PW481, PW482, PW484 Input Power Supply Module
n GENERAL
This General Specifications (GS) describes the hardware specifications of Power Supply Module. This model can be installed in Field Control Unit (FCU), FIO Node Unit or Optical ESB Bus Repeater Unit. Dual-redundant power supply can be configured by installing 2 modules.
n STANDARD SPECIFICATIONSS2]
Note: Other specifications are the same as that of FCU, FIO Node Unit and Optical ESB Bus Repeater Unit. Refer to “Installation Guidance” (TI 33J01J10-01JA). Note: The output voltage and current are not specified, because PW48
cannot be used as a generic power supply module. PW48
is an exclusive module for FCU, FIO Node Unit and Optical ESB Bus Repeater Unit.
n INSTALLATION
Power Supply Module(PW481, PW482, PW484) can be installed in the following units.
Node Unit: ANB10D, ANB10S, ANB11D, ANB11S Optical ESB Bus Repeater Unit: ANT10U Base Plate: A2BE1D, A2BE2D
• Power Supply Module must be installed in slots P1-P2.
• In the case of single configuration, Power Supply Module must be installed in slot P1.
• Dual-redundant configuration is enabled by installing 2 identical modules with the same model code.
n ORDERING INFORMATION
100 – 120 V AC Input Power Supply Module
220 – 240 V AC Input Power Supply Module
24 V DC Input Power Supply Module
n APPLICABLE STANDARDS
Refer to “Integrated Production Control System CENTUM VP System Overview (GS 33J01A10-01EN).
n ORDERING INFORMATION
Specify model and suffix codes. For selecting the right products for explosion protection, please refer to TI 33Q01J30-01E without fail.
n TRADEMARK ACKNOWLEDGMENT
The names of corporations, organizations, products and logos herein are either registered trademarks or trademarks of Yokogawa Electric Corporation and their respective holders.
About This Manual This manual describes the migration procedure from the data, control applications and Duolet(Java) applications on the NFCP100, to the NFCP500(NFCP501/NFCP502). For the sake of simplicity, this manual uses the least terminologies and the most basic functions. For more details on functions and specifications, please refer to other available documentation (IM, TI, GS or online help).
Organization of This Manual Chapter 1: Chapter 2: Chapter 3: Introduces the overview of migration, and flow of procedure. Introduces the steps to migrate on the target device directly. Introduces the procedure to migrate work in-house equipment in advance.
Overview
This chapter describes the migration procedure from the data and control applications on the NFCP100, to the NFCP501/NFCP502. First step, backing up, convert and restore the data on the controller by the command operation on the personal computer. Next step, migrate the control application for the NFCP100 (project on the Logic Designer), to for the NFCP501/NFCP502. And download to the NFCP501/NFCP502.
Backing up, Converting, Restoring Data
This section describes the command for backing up the data of the NFCP100, for converting it for the NFCP501/NFCP502, and for restoring it to the NFCP501/NFCP502. The converted file is shown below. – Retain saved file – Settings of the resource configurator – DUONUS.PRP Setting items that are not included in the NFCP100, will be the default value. If necessary, set it.
– CPU duplex configuration – SNTP server
– Ethernet port No.3 and No.4 for NFCP502 – SD card
● FcxBackup Command
This command backs up the target files from NFCP100 or NFJT100.
● FcxConvert Command
This command converts the FcxBackup command output file to NFCP501/NFCP502 file.
● FcxRestore Command
This command restores (downloads) the FcxConvert command output file to NFCP501/ NFCP502.
● FcxSaveRetain Command
This command saves, acquires, restores, and clears the retained data.
In this TI, only clear option is used. The command with option clears the retain data on the SRAM. This command is used together with the FcxRestore command to ensure that the backed up retained data is reflected in the SRAM.
● Folder configuration example
If you specify “C:\temp” to the destination folder of the conversion tool
Migrating the Control Application
This section describes procedure of migrate the control applications (project on the Logic Designer) for NFCP100 and NFJT100 to NFCP501/NFCP502. In Section 2 or later describes the procedure of the case you do not extend retain data area fundamentally.
● Not expanding the retain data area (Migration)
– If the PLC type is IPC_40, this control application (project) can be used by re-compiling without changing itself.
– If the PLC type is IPC_32 or IPC_33, re-create the resource with IPC_40, and re compile.
● Expanding the retain data area (Extend function) – If the PLC type is IPC_40, re-create the resource with “FCFX_B”/ “FCFX_C”, and re-compile. – If the PLC type is “IPC_32” or “IPC_33”, re-create the resource with “IPC_40” and “FCFX_B”, and re-compile.
● Using the RS-232-C port on the FCJ
Change the port name used in the application program. COM1: If you are migrating to COM1 of NFCP501/NFCP502, the application program about the communication of the COM1 port is not changed. If you are migrating to a port of the RS-232C communication module, change in the same manner as the COM2 in the next section. COM2: Migrate to a port of the RS-232C communication module. Set the Port name of RS-232C communication module (e.g.) RS02 in the resource configurator. Change “COM2” to (e.g.) “RS02” in the application program.
ZR22G, ZR402G разделенный анализатор оксида магния и кислорода / влажности
Introduction
Thank you for purchasing the ZR22G, ZR402G Separate type Zirconia Oxygen/Humidity Analyzer. Please read the following respective documents before installing and using the ZR22G, ZR402G Separate type Zirconia Oxygen/Humidity Analyzer
An exclusive User’s Manual might be attached to the products whose suffix codes or option codes contain the code “Z” (made to customers’ specifications). Please read it along with this manual. The EXAxt ZR Separate type Zirconia Oxygen/Humidity Analyzer is usually the Oxygen Analyzer which connected ZR402G converter and ZR22G detector together, but it is to the High Temperature Humidity Analyzer when the option code “/HS (Set for Humidity Analyzer)” of ZR402G is selected.After that, in this manaul, the Humidity Analyzer refers to the thing which ZR22G combined with ZR402G with “/HS”.In addition, in this manual, the Oxygen Analyzer is mainly listed. When there are not mentions
such as “in the case of Humidity Analyzer”, it becomes same as the Oxygen Analyzer.The EXAxt ZR Separate type Zirconia Oxygen/Humidity Analyzer has been developed for combustion control in various industrial processes. This analyzer basically consists of a detector and a converter. You can select between several versions, based upon your application. Optional accessories are also available to improve measurement accuracy and automate calibration. An optimal control system can be realized by adding appropriate options. This instruction manual refers to almost all of the equipment related to the EXAxt ZR. You may skip any section(s) on the equipment which is not included in your system. Regarding the HART communication protocol, refer to IM 11M12A01-51E. IM 11M12A01-51E has been published as “Model EXAxt ZR Series HART Protocol” . The Integrated type (with sensor and analyzer integrated in one body) is described in IM 11M12A01-04E.
For the safe use of this equipment
WARNING
Handle it with care. Be sure not to accidentally drop it. Handle safely to avoid injury. Connect the power supply cord only after confirming that the supply voltage matches the rating of this equipment. In addition, confirm that the power is switched off when connecting power supply. Some sample gas is dangerous to people. When removing this equipment from the process line for maintenance or other reasons, protect yourself from potential poisoning by using a protective mask or ventilating the area well.
CAUTION
The cell (sensor) at the tip of the detector is made of ceramic (zirconia element). Do not drop the detector or subject it to pressure stress.
• Do NOT allow the sensor (probe tip) to make contact with anything when installing the detector.
• Avoid any water dropping directly on the probe (sensor) of the detector when installing it.
• Check the calibration gas piping before introducing the calibration gas to ensure that there is no leakage of the gas. If there is any leakage of the gas, the moisture drawn from the sample gas may damage the sensor.
• The detector (especially at the tip) becomes very hot. Be sure to handle it with gloves.
NOTICE
l Specification check When the instrument arrives, unpack the package with care and check that the instrument has not been damaged during transportation. In addition, please check that the specification matches the order, and required accessories are not missing. Specifications can be checked by the model codes on the nameplate. Refer to Chapter 2 Specifications for the list of model codes. l Details on operation parameters When the EXAxt ZR Separate type Oxygen Analyzer arrives at the user site, it will operate based on the operation parameters (initial data) set before shipping from the factory. Ensure that the initial data is suitable for the operation conditions before conducting analysis. Where necessary, set the instrument parameters for appropriate operation. For details of setting data, refer to chapters 7 to 10. When user changes the operation parameter, it is recommended to note down the changed setting data.
Safety Precautions
Safety, Protection, and Modification of the Product
• In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this user’s manual. We assume no liability for safety if users fail to observe these instructions when operating the product.
• If this instrument is used in a manner not specified in this user’s manual, the protection provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following safety symbols are used on the product as well as in this manual.
WARNING
This symbol indicates that an operator must follow the instructions laid out in this manual in order to avoid the risks, for the human body, of injury, electric shock, or fatalities. The manual describes what special care the operator must take to avoid such risks.
CAUTION
This symbol indicates that the operator must refer to the instructions in this manual in order to prevent the instrument (hardware) or software from being damaged, or a system failure from occurring.
Warning and Disclaimer
The product is provided on an as is basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance.
Notes on Handling User’s Manuals
• Please hand over the user’s manuals to your end users so that they can keep the user’s manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product.
• No part of the user’s manuals may be transferred or reproduced without prior written consent from YOKOGAWA.
• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation.
• If you have any questions, or you find mistakes or omissions in the user’s manuals, please contact our sales representative or your local distributor.
Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of description. Some screen images depicted in the user’s manual may have different display positions or character types (e.g., the upper / lower case). Also note that some of the images contained in this user’s manual are display examples. In the figure listed in this manual, the example of the oxygen analyzer is shown mainly. In the case of the humidity analyzer, unit indication may be different. Please read it appropriately.
Product Disposal:
The instrument should be disposed of in accordance with local and national legislation/regulations.
Trademark Acknowledgments
• All other company and product names mentioned in this user’s manual are trademarks or registered trademarks of their respective companies.
• We do not use TM or mark to indicate those trademarks or registered trademarks in this user’s manual.
Authorized Representative in the EEA and the Importer into the EU/ EEA Market The Authorized Representative for this product in the EEA and the importer for this product into the EU/EEA market via Yokogawa sale channel is: Yokogawa Europe B.V. Euroweg 2, 3825 HD Amersfoort, The Netherlands n Importer for This Product into the Great Britain Market (ZR22G only) In relation to UKCA marking, the importer for this product into the Great Britain market via the YOKOGAWA sales channel is : Yokogawa United Kingdom Limited Stuart Road Manor Park Runcorn, WA7 1TR, United Kingdom n Identification Tag This manual and the identification tag attached on packing box are essential parts of the product. Keep them together in a safe place for future reference. n Users This product is designed to be used by a person with specialized knowledge. n How to dispose Batteries and Waste batteries: (Only valid in the EU for EU Battery Directive/Regulation and in the UK for UK Battery Regulation) Batteries are included in this product. This marking indicates they shall be sorted out and collected as ordained in the EU battery Directive/Regulation and UK battery Regulation. When you need to replace batteries, contact your local Yokogawa office in the EEA and/or UK respectively.
Battery type : Manganese dioxide lithium battery Notice: The symbol (see above) means they shall be sorted out and collected as ordained in the EU Battery Directive. n Information of the WEEE Directive This product is purposely designed to be used in a large scale fixed installations only and, therefore, is out of scope of the WEEE Directive. The WEEE Directive does not apply. This product should be disposed in accordance with local and national legislation/regulations. The WEEE Directive is only valid in the EU and UK.
This GS covers the hardware specifications of the Terminal Block that can be used for Modules with Built-In Barrier (FIO) of CENTUM VP. When installing these apparatuses with intrinsically safe circuit, “Explosion Protection” (TI 33Q01J30-01E) and “Explosion Protection of FIO Products” (IM 33Y06K01-90E) for CENELEC Approval should be referenced together with this GS. These terminal blocks are compliant with ISA S71.04 class G3. The temperature range of the module is -20 to 70 °C
STANDARD SPECIFICATIONS
Variation of Connection Terminal blocks are used to connect I/O modules with built-in barriers to field devices. The pressure clamp terminal block is available for I/O modules with Built-In Barrier.
Terminal Block
ATSA3S Analog (Single) Application
ATSA3D Analog (Dual-Redundant)
ATST4S Analog Thermocouple/mV (Single)
ATST4D Analog Thermocouple/mV (Dual-Redundant)
ATSR3S Analog RTD/POT (Single)
ATSR3D Analog RTD/POT (Dual-Redundant)
ATSS3S Analog output
ATSS3D Analog output (Dual-Redundant)
ORDERING INFORMATION
Specify the model and suffix codes.
TRADEMARK
• CENTUM is a registered trademark of Yokogawa Electric Corporation.
• Other company names and product names in this document are registered trademarks or trademarks of their respective holders.
Step 1, 2 and 3 See Figure Step 4 Use on any I/O slot (1–3, 1–4, 1–5) in the AS–HDTA–200 base rack. Step 5 Fill-in and insert the labels in the cov ering lid. 4 AS–BMVB–258A, 470 NAV 512 00 3. Schritt 1, 2 und 3 Siehe Bild Schritt 4 for additional fastening only/ nur zum Sichern Benutzen Sie dabei die E/A-Steckplät ze (1–3, 1–4, 1–5) im Grund-Baugrup penträger AS–HDTA–200. Schritt 5 Beschriften Sie je ein Beschriftungs streifen (Schiebeschild) und schieben Sie es in die Abdeckhaube.
Setting of the earthing system characteristics on the 470 NAV 512 00/Einstellung der Erdungseigenschaften am 470 NAV 512 00
As delivered (jumper not plugged in), the earthing is performed through the housing (earth contact springs to the hat rail). It is not necessary to open the housing.
Optionally, it is possible to realize a galvanically fixed connection to PE. To do this, open the housing (see Ch. 5) and plug in jumper X (see the follow ing diagramm).
Im Auslieferungszustand (Jumper nicht gesteckt) wird die Erdung über das Gehäuse (Erdkontaktfedern zur Hutschiene) vorgenommen. Eine Öff nen des Gehäuses ist nicht erforder lich.
Optional kann eine galvanisch feste Verbindung zu PE realisiert werden. Hierzu ist das Gehäuse zu öffnen (siehe Kap. 5) und Jumper X zu stek ken (siehe nachfolgendes Bild)
Opening the TAP housing /Öffnen des TAP Gehäuses
To open the TAP housing, use a screw driver and push in the two latch hooks (see diagram), then lift off the top part of the housing
Drücken Sie zum Öffnen des TAP- Gehäuses die beiden Rasthaken mit einem Schraubendreher nach innen (siehe Bild) und heben das Gehäuseo berteil ab.
Mounting 470 NAV 512 00 / Montage 470 NAV 512 00
Step 2 Plug the terminal block of the Cable AS–WMVB–201 onto the lower pins of the MVB module. Step 3 Establish the connection to MVB–TAP (Put on the connector of the connec tion cable on the MVB–TAP). Schritt 1 Unterhalb des Baugruppenträgers montieren Sie auf einer DIN–Hutschie ne den MVB–TAP (siehe Bild). Schritt 2 Stecken Sie die Reihenklemme des Verbindungskabels AS–WMVB–201 auf die unteren Pins der MVB–Bau gruppe. Schritt 3 Stellen Sie die Verbindung zum MVB- TAP her (Stecker des Verbindungska bel am MVB–TAP aufsetzen).
Step 1 Remove the terminal block of the Ca ble AS–WMVB–201 by using the ter minal pulling tool (addpack of the CPU). Step 2 Carry out the demounting as shown in the following figure. 3. 1. Step 3 Dismount the 470 NAV 512 00 in re verse order of the performed mounting installation. Schritt 1 Ziehen Sie mit dem Ziehgriff (Beipack der CPU) die Reihenklemme des Ver bindungskabels AS–WMVB–201. Schritt 2 Führen Sie die Demontage entspre chend nachfolgendem Bild durch. 2. Schritt 3 Die Demontage des 470 NAV 512 00 führen Sie in umgekehrter Reihenfolge der Montage durch.
Further Documentation / Weiterführende Dokumentation
Modicon TSX Compact and TIO for Railway Train Applications with MVB User’s Manual 802 USE 010 00 GmbH Modicon TSX Compact und TIO für Bahnanwendungen mit MVB Benutzerhandbuch 802 USE 010 02
1· SCU 유니트를 실장하거나 뽑아 낼때는 전원을 OFF 시킨 상태에서 하십시오. 2· SCU 유니트를 마더보드에 확실하게 고정시켜 사용하십시오. 3· 배선시에 유니트 내부에 배선찌꺼기등이 들어가지 않도록 주의해 주십시오. 4· 유니트 밑면에 있는 커넥터 (마더보드 접속용)는 직접 손으로 만지지 마십시오. 접촉불량이나 정전기등으로 인한 소자파괴의 원인이 됩니다. 5· SCU 유니트의 케이스는 사출(성형수지)로 되어 있으므로 낙하나 충격을 주지 마십시오.
PLC의 오동작을 방지
주변에 대용량의 기기/ 고전압/ 강한자장이 있을 때는 PLC전원 입력단에 절연트랜스와 필터를 연결하여 깨끗한 전원을 사용합니다. 2. PLC본체 접지와 다른 장비 접지는 분리하고 반드시 3종 접지합니다. 3. 특히, PLC 본체에서 제공하는 외부 24V 전원은 정격에 맞게 사용해야 합니다. 그렇지 않으면 에러의 원인이됩니다. 4. PLC 명령어를 충분히 이해하여 프로그램의 실수가 없도록 합니다. 5. 정기적으로 장비, 배선상태등을 점검하는 습관을 갖습니다OEMAX NX70/700 PLC r SAMSON
