UNITROL 1010 is an indirect excitation system for small and medium synchronous generators and industrial machines.
Its advanced microprocessor technology and IGBT semiconductors allow for current output up to 10 ADC for continuous operation.
With built-in dual channel support, advanced load sharing between machines operating in parallel, rotating diode monitoring, automatic synchronizing and several integrated communication options, UNITROL 1010 provides high performance in a wide range of temperature and vibration conditions.
The UN1020 device can be operated and controlled in different ways as described in the
rest of this section.
3.3.2.1 Digital and analog IO
The UN1020 can be controlled by means of digital and analog inputs and can therefore set
up several configurations to fulfill most target applications. Digital and analog IO has
highest priority and cannot be overridden by any other controls.
3.3.2.2 Keyboard and Panel Display
REM
100.0% S
AUTO NoLoad
0.00 % UM
0.00 A Ie
SETPNT
12:45
MENU
The 4-line display and the 8 keys allow full operation.
All settings can be carried out directly on the unit without
additional equipment:
Configuration of inputs and outputs
Parameter setting
Display of important measuring values.
The operation of the Panel is described in detail in section
6.3 Panel Operation.
3.3.2.3 Remote Access using MODBUS protocol
The Remote Access feature allows device access and control from local or remote
locations by using MODBUS as application protocol. The communication can be
performed either via RS485 or Ethernet. More information about the connection
possibilities can be found in Chapter 3.3.9 – Communication Ports.
Basic features and advantage of Remote Access
Configuration of parameters and I/O signals.
Measurement reading.
Setpoint adjustment and PID tuning.
Possibility to create a custom application that uses Remote Access to fully control the
device.
Monitor only and full control possible.
The Remote Access feature is fully interoperable with the CMT1000 software; both
interfaces can access and read from the device at the same moment. Control permission
(write parameters) is handled automatically by the AVR microcontroller. The Remote
Access feature is described in detail in Chapter 3.4.6 – Modbus for Remote Access.
It combines performance control and power circuits with a simple mechanical design and provides high performance in a wide range of temperature and vibration conditions.
With built-in dual channel support, advanced load sharing between machines operating in parallel, rotating diode monitoring, automatic synchronizing, and several integrated communication options, this automatic voltage regulator (AVR) is manufactured using the most advanced microprocessor technology and IGBT semiconductors, allowing current output up to 20 ADC for continuous operation.
The ABB UNITROL® 1000 product family covers a wide range of applications for voltage regulation tasks of a synchronous machines ranging from 100kVA to 80MVA which ensures stable control of synchronous generator or motor voltage, providing rapid response to load changes and maintaining required voltage levels, even in harsh environments.
With over 40.000 installations worldwide across various industries such as power plants, marine systems, diesel-electric locomotives and emergency power systems, UNITROL 1000 is a reliable and crucial and component for efficient and consistent power generation.
The UNITROL 1000 series comprises three Automatic Voltage Regulators (AVRs) – UNITROL 1005. 1010. and 1020 – which can be easily integrated in combination with automation and electrical systems and advanced digital services.
UNITROL® 1000 is also available as part of pre-engineered systems, COMPACT and FLEXplus. Conveniently mounted on a backplate, pre-wired, pre-tested, and ready for installation, these systems are the ideal solution for fast and efficient projects where time is of the essence.
Key benefits of the UNITROL 1000:
Maximized operating time
Ensures safe machine operation
Guarantees the quality of delivered energy
Seamless integration with the power plant control systems
Easy of use of commissioning and maintenance platform (CMT1000)
Enhanced features to ensure a leaner and faster grid code compliance process
Record breaking AVR
2024 – DNV Certified – World first Automatic Voltage Regulator to receive DNV Cyber security (Essential) Type approval (IACS UR E27)
2019 – TUV Certified – World first excitation system compliant to the German Grid Code VDE-AR-N 4110 and VDE-AR-N 4120.
Products & systems
The UNITROL 1000 series comprises three Automatic Voltage Regulators (AVRs) – UNITROL 1005. 1010. and 1020 – which can be easily integrated In combination with automation and electrical systems, rotating machine control, instrumentation and advanced digital services.
UNITROL 1000 AVR is available also as part of pre-engineered solutions. Conveniently mounted on a backplate, the UNITROL 1000 COMPACT and FLEXplus systems are pre-wired, pre-tested, and ready for installation.
The Panel 800 operator panel is developed to satisfy the demands of human machine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included. The operator panel work, for the most part, in an object-oriented way, making it easy to understand and use. The configuration operation of the panel is made in a personal computer, using the configuration tool Panel Builder 800.
The project is then transferred and stored in the operator panel. The operator panel can be connected to many types of automation equipment, such as PLCs, servos or drives. In this manual the expression “the controller“ is used as a general term for the connected equipment. This manual explains how to install the operator panel. Please refer to the manual Panel Builder 800, Programming and Installation (3BSE043445Rxxx) for further information.
The release history of the Panel 800 is presented below.
UL and cUL Installation • This equipment is suitable for use in Class I, Division 2. Groups A, B, C and D OR non-hazardous locations only. [Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation]. • Maximum ambient temperature 40 °C when mounted horizontal or 50 °C when mounted vertical. • WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous. • For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OUS’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX. • WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2. • For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2. • WARNING – EXPLOSION HAZARD – only UL and cUL approved expansion units are allowed to be connected to the port designated “EXPANSION”. At the moment there are no such units evaluated or allowed
The N-Tron® Unmanaged 5-port PoE Switch is built to transmit power and data. This plug-and-play unmanaged switch eliminates the need for complex electrical wiring. Five auto-sensing duplex-capable copper ports (including 4 PoE ports) in a compact metal case. High performance and durability in demanding industrial environments.
Features and benefits
Meet industrial data communications needs
Full wire speed communication, high throughput and minimum downtime. Upgrade existing solutions with new bandwidth by eliminating network collisions.
Avoid electrical wiring costs with Power over Ethernet (PoE)
Power PoE-capable camera, device or wireless access point without running power lines or an AC power feed. Automatically senses connected PoE devices. 15.4 Watts per port and 13 Watts at the PD.
Five 10/100BaseTX RJ-45 ports
RJ-45 ports auto sense duplex, speed and MDIX. Ethernet switching technology makes RJ-45 ports full/half duplex capable. Four RJ-45 ports also act as PoE ports.
Auto-negotiated speed and flow control
Automatically negotiates and configures speed and flow control of the ports.
Metal DIN-rail case
Comes in a 35 mm DIN-rail mountable hardened metal case. Compact design with a small footprint. Dimensions: 9.7 cm X 3.8 cm X 9.0 cm.
Designed for industrial settings
Robust performance in harsh industrial settings. Suitable for hazardous, maritime and rail applications. Over 2 million hours MTBF.
MAC address support
Connect to advanced and complex network architectures with support for up to 2.000 MAC addresses.
Viewable activity status
LED indicator lights display link status, port activity status, PoE status and power fault status.
Leading compliance certifications for industrial environments
IEEE 802.3 and 802.3af compliant. Certified UL Class I, Division 2 rating and CE approval. ABS and EN 50155. EN 50121 and EN 61373 Rail type approvals. Operating temperature of -40 °C to 85 °C.
Redundant DC power inputs and with surge protection
Redundant DC power inputs (46-49 VDC) for increased reliability. Surge protection on power inputs. ESD protection on RJ-45 ports.
Auto-disconnect feature
Disables PoE power when a fault is detected on any PoE port, preserving data transmission and preventing equipment damage.
The N-Tron® Unmanaged 5-port PoE Switch is built to transmit power and data. This plug-and-play unmanaged switch eliminates the need for complex electrical wiring. Four auto-sensing duplex-capable copper PoE ports and one 80 km, singlemode fiber optic port with ST connector in a compact metal case. High performance and durability in demanding industrial environments.
Features and benefits
Meet industrial data communications needs
Full wire speed communication, high throughput and minimum downtime. Upgrade existing solutions with new bandwidth by eliminating network collisions.
Avoid electrical wiring costs with Power over Ethernet (PoE)
Power PoE-capable camera, device or wireless access point without running power lines or an AC power feed. Automatically senses connected PoE devices. 15.4 Watts per port and 13 Watts at the PD.
Four 10/100BaseTX RJ-45 ports
RJ-45 ports auto sense duplex, speed and MDIX. Ethernet switching technology makes RJ-45 ports full/half duplex capable. RJ-45 ports also act as PoE ports.
80km fiber optic uplink port
Fiber optic uplink port enables long distance communication. Industry standard 100BaseFX singlemode port includes ST connectors. Fiber distance rating of 80 km.
Auto-negotiated speed and flow control
Automatically negotiates and configures speed and flow control of the RJ-45 ports.
Metal DIN-rail case
Comes in a 35 mm DIN-rail mountable hardened metal case. Compact design with a small footprint. Dimensions: 9.7 cm X 3.8 cm X 9.0 cm.
Designed for industrial settings
Robust performance in harsh industrial settings. Suitable for hazardous, maritime and rail applications. Over 2 million hours MTBF.
MAC address support
Connect to advanced and complex network architectures with support for up to 2.000 MAC addresses.
Viewable activity status
LED indicator lights display link status, port activity status, PoE status and power fault status.
Leading compliance certifications for industrial environments
IEEE 802.3 and 802.3af compliant. Certified UL Class I, Division 2 rating and CE approval. ABS and EN 50155. EN 50121 and EN 61373 Rail type approvals. Operating temperature of -40 °C to 85 °C.
Redundant DC power inputs and with surge protection
Redundant DC power inputs (46-49 VDC) for increased reliability. Surge protection on power inputs. ESD protection on RJ-45 ports.
Auto-disconnect feature
Disables PoE power when a fault is detected on any PoE port, preserving data transmission and preventing equipment damage.
The N-Tron® Unmanaged 5-port PoE Switch is built to transmit power and data. This plug-and-play unmanaged switch eliminates the need for complex electrical wiring. Four auto-sensing duplex-capable copper PoE ports and one 80 km, singlemode fiber optic port with SC connector in a compact metal case with metal DIN rail clip. High performance and durability in demanding industrial environments.
Features and benefits
Meet industrial data communications needs
Full wire speed communication, high throughput and minimum downtime. Upgrade existing solutions with new bandwidth by eliminating network collisions.
Avoid electrical wiring costs with Power over Ethernet (PoE)
Power PoE-capable camera, device or wireless access point without running power lines or an AC power feed. Automatically senses connected PoE devices. 15.4 Watts per port and 13 Watts at the PD.
Four 10/100BaseTX RJ-45 ports
RJ-45 ports auto sense duplex, speed and MDIX. Ethernet switching technology makes RJ-45 ports full/half duplex capable. RJ-45 ports also act as PoE ports.
80km fiber optic uplink port
Fiber optic uplink port enables long distance communication. Industry standard 100BaseFX singlemode port includes SC connectors. Fiber distance rating of 80 km.
Auto-negotiated speed and flow control
Automatically negotiates and configures speed and flow control of the RJ-45 ports.
Metal DIN-rail case and clip
Comes in a 35 mm DIN-rail mountable hardened metal case. Metal DIN-rail clip is included for easily installation. Compact design with a small footprint. Dimensions: 9.7 cm X 3.8 cm X 9.0 cm.
Designed for industrial settings
Robust performance in harsh industrial settings. Suitable for hazardous, maritime and rail applications. Over 2 million hours MTBF.
MAC address support
Connect to advanced and complex network architectures with support for up to 2.000 MAC addresses.
Viewable activity status
LED indicator lights display link status, port activity status, PoE status and power fault status.
Leading compliance certifications for industrial environments
IEEE 802.3 and 802.3af compliant. Certified UL Class I, Division 2 rating and CE approval. ABS and EN 50155. EN 50121 and EN 61373 Rail type approvals. Operating temperature of -40 °C to 85 °C.
Redundant DC power inputs and with surge protection
Redundant DC power inputs (46-49 VDC) for increased reliability. Surge protection on power inputs. ESD protection on RJ-45 ports.
Auto-disconnect feature
Disables PoE power when a fault is detected on any PoE port, preserving data transmission and preventing equipment damage.
The ABB extensive range of accessories simplifies the installation of elecrical actuators and electronic units and makes it suitable for all applications occur in practice. From the matching adapter plates to the software ECOM700 you will find everything you need for a quick and trouble-free installation.
Overview
General specifications:
Contrac save & restore engineering tool for electrical actuators ECOM700
– Using the engineering tool ECOM700. the user can read out, store and write back the actuator-related data from the electronic unit of a Contrac actuator
Adapter plates for rotary actuators
– Steel plate including fixing screws for mechanically adapting lever actuators (model series PME, RHA…, RHB…, RHD…, and RHDE…) to existing fixing devices for lever actuator types RH…
– Enables faster replacement
– Avoids additional installation costs
– Operating level of actuating lever and coupling rods remains unchanged
Microprocessor-controlled electronic unit with integrated frequency converter for continuous control of electrical actuators.
Overview
During continuous positioning the electronic unit varies the motor torque steplessly until the actuator force and the restoring process forces are balanced. High response sensitivity and positioning accuracy ensure an excellent control quality and a long actuator life expectancy.
Data
General specifications:
Conventional signal interface (0/4 to 20 mA / 24 V)
Digital communication via HART
Additional functions
– Process controller
– Maintenance computer
– Programmable characteristics
Mounting rack installation
Housing with protection class IP 20
Torque, speed variation and continuous positioning
Microprocessor-controlled electronic unit with integrated frequency converter for continuous control of electrical actuators.
Overview
During continuous positioning the electronic unit varies the motor torque steplessly until the actuator force and the restoring process forces are balanced. High response sensitivity and positioning accuracy ensure an excellent control quality and a long actuator life expectancy.
Data
General specifications:
Conventional signal interface (0/4 to 20 mA / 24 V)
Digital communication via HART
Additional functions
– Process controller
– Maintenance computer
– Programmable characteristics
Mounting rack installation
Housing with protection class IP 20
Torque, speed variation and continuous positioning
