Tag: ABB

Hot/wet extractive system ACF5000

The benchmark in FTIR CEMS

ACF5000 can measure up to 15 components simultaneously including water soluble components to accurately monitor the composition of exhaust gases.

Longest certified maintenance interval with 12 months, issued by MCERTS in the UK

Internal validation unit for QAL3 checks without the need for test gases

Lowest maintenance costs

High resolution FTIR with long-life optical components

Pre-engineered based on > 25 years of experiences

Internal validation unit – no need for bottled test gas for regular zero and span checks

ABB AbilityTM – Maintenance made easy with scalable digital solutions

Dynamic QR Codes for easy transfer of all relevant diagnostic information for faster troubleshooting and repair

Remote Assistance solution for expert on-demand service providing remote diagnostic and assistance for the analyzers

Condition Monitoring provides scheduled remote product health checks and generates reliable early warnings for recommended maintenance actions

Genix Datalyzer is cloud based analyzer fleet health monitoring solution

Overview

ABB’s new ACF5000 is the specialist for emission and process monitoring from the pioneers in FTIR CEMS. It is available in the 4th generation. Since introduction in 1993. ABB has sold more than 2000 units. The standard system design combines the advantages of a FTIR spectrometer, flame ionization (FID) technology and oxygen measurement. The high resolution FTIR spectrometer provides selective measurement of infrared active gas molecules with high sensitivity and stability.

The multi-component analyzer system ACF5000 offers:

Simultaneous measurement of up to 15 gas components including all relevant pollutants

Proven hot/wet extractive measurement

Powerful FTIR technology for TOC

Complete system with a compact and modular design

− Internal references − allow on-going system validation

− Lowest detection limits − suitable to monitor smallest emission limit values

One single sample inlet for all sample gases with a unique air-driven aspirator pump

Low cost of ownership

Communication, control and maintenance via PROFIBUS, Modbus, TCP and Ethernet (OPC)

Advance Optima AO2000 Integrated analyzer system solution

Advance Optima series with a modular system design. Broadest range of analysis technology from specialized process photometers to in-line laser measurement. Centrally and remotely operable with Ethernet networks. Designed for use in hazardous areas and with flammable sample gases.

ABB AbilityTM – Maintenance made easy with scalable digital solutions

Dynamic QR Codes for easy transfer of all relevant diagnostic information for faster troubleshooting and repair

Remote Assistance solution for expert on-demand service providing remote diagnostic and assistance for the analyzers

Condition Monitoring provides scheduled remote product health checks and generates reliable early warnings for recommended maintenance actions

Genix Datalyzer is cloud based analyzer fleet health monitoring solution

Overview

The Advance Optima process gas analyzers have a modular design that offers a long-term security in your investment. Analyzer modules can be freely combined into tailor-made solutions and upgraded or extended with new features at any time. Remote modules are easily attached and centrally operated.

The advantages to you – Advance Optima offers:

One central unit and up to 4 analyzer modules

– with common control

– with a common connection technology

– in a common system housing

All analyzers use high performance measurement technology

– Photometers

– In-Situ Laser Analyzer

– Oxygen Analyzer with new microwing technology

– Oxygen Analyzers

− Trace Oxygen Analyzer

– Thermal Conductivity Analyzers

– FID Analyzers

Multiple analyzer systems

– up to four analyzer modules

– with up to six sample components

Extensive automatic calibration

– with air or integral calibration cells

– no need for test gas cylinders

Self-monitoring function indicates when maintenance is required

Hazardous areas approved models in accordance with international standards like

– ATEX

– EAC

– CSA

Hazardous area version for FID, AO2040-Fidas24 Ex

– for measuring flammable gases in Zone 1. 2. 21. 22

“Safety Concept” for measuring flammable gases in Zone 2

Provides Ethernet TCP/IP interfaces, OPC server, PROFIBUS and Modbus interfaces

In-Situ-Cross-Stack-Laser-Analyzer

LS25 is an in-situ analyzer for non-contact measurement of the concentration of gases.

The measuring principle of the LS25 is based on the principle of single line spectroscopy (Tunable diode laser absorption spectroscopy, TDLAS). A single cross-sensitivity-free absorption line of the gas to be measured is selected in the near infrared range.

A single-mode diode laser operating at room temperature scans the respective absorption line.

By using an opposite receiver, the absorption caused by the sample gas is measured and from this the concentration is calculated. An automatic correction for pressure and temperature changes is possible.

In addition, the transmission is displayed respectively output as a signal for preventive maintenance.

H2 purity and purge gas monitor AK100

The H2 purity and purge gas monitor AK100 has been specifically designed to monitor hydrogen purity in hydrogen cooled generators.

Overview

The H2 purity and purge gas monitor AK100 provides a complete system for monitoring hydrogen purity during normal operation and purge gas monitoring during commissioning and decommissioning of the generator

Data

Fully-certified for intrinsic safety – including European ATEX directive

Failsafe design

Proven technique based on over 80 years experience

Full redundant measurement of hydrogen purity and purge gas

Two programmable alarms

Analog output for retransmission of hydrogen purity

Sealed for life reference gas for very low maintenance

High temperature combustion gas oxygen analyzer

Endura AZ25

Overview

The sensor, based on a zirconium oxide cell, is mounted at the tip of the probe that is inserted into the furnace or flue duct. The resulting direct, in situ measurement provides accurate and rapid oxygen reading for combustion optimization, process control and furnace atmosphere monitoring.

Data

Proven design and precision manufacturing

– Robust, long-life probe for process temperatures up to 1400 °C (1292 °F)

– Stable and accurate oxygen measurement

Automatic calibration system

– Controls test gas sequence, flow rate and test gas detection.

Probe lengths up to 1250 mm (49 inches) and choice of protective sheath materials

– Configurable to suit application conditions

Industry-standard flanges

– Simplifies installation

Advanced transmitters

– Easy configuration, monitoring and intuitive HMI

– HART communications

– Cell performance logging and diagnostics

Combustion gas oxygen analyzer

Endura AZ20

The Endura AZ20 is a high-quality combustion gas analyzer providing accurate and rapid oxygen reading for combustion control optimization and emissions monitoring.

Overview

The sensor, based on a zirconium oxide cell, is mounted at the tip of the probe that is inserted in the flue duct. The resulting direct, in situ measurement provides accurate and rapid oxygen reading for combustion control optimization and emissions monitoring.

Data

Advanced design and precision manufacturing

– robust, long-life probe for process temperatures up to 800 °C (1472 °F)

– proven cell design from over 50 years experience

– fast response to process variations

– stable and accurate oxygen measurement

Unique integrated auto-calibration system

– easy compliance for emission monitoring regulation

– reduced installation costs; eliminates requirement for expensive external calibration panel

– reduced maintenance costs

Probe lengths up to 4.0 m (13.1 ft) and industry-standard flange configurations

– suitable for a wide range of applications

– extensive installation options

Easy cell release

– fully site-serviceable probe

– easy access to internal components

Advanced transmitters

– easy configuration, monitoring and intuitive HMI

– HART communications

– cell performance logging and diagnostics

Water & wastewater drives

ABB ACQ580 and ACQ80 water drives deliver efficient, reliable, and sustainable pump control solutions for water and wastewater management.

What is a variable speed drive

The motor’s nominal speed is the base speed at which it is designed to run. A

variable speed drive adjusts the motor’s speed below this nominal value to match

the process requirements, enabling energy savings and optimized performance.

An introduction to drives

The basic function of a variable speed drive (VSD) is to control the flow of energy from the mains to the process. Variable speed drives sit between the electrical supply and the motor. Power from the electrical supply goes into a drive and the drive then regulates the power that is fed to the motor.

Inside the drive the input power is run through a rectifier, that converts the incoming AC power to DC power. The DC power is fed into the capacitors inside the drive. This is done to smooth out the electrical waveform which provides the clean power supply for the next step. Power then flows from the capacitors to the inverter, that changes the DC power to the output AC power that goes to the motor.

This step allows the drive to adjust the frequency and the voltage that fed into to the motor based on your current process demands. This means you run your AC motors at the speed or with the torque according to the demand needed. This is why you can save large amounts of money using the AC drives.

Besides saving energy, variable speed drives also help you reduce maintenance costs, waste and even ambient noise emissions. They are also a great way to help meet your environmental goals.

Servo products

Extensive range of the motion and machine control solutions for the diverse industrial applications

ABB servo products provide an extensive range of the motion and machine control solutions for the diverse industrial applications such as Packaging, Textile, Printing, Food and Beverage, Electronics and Electrical. With the global business network and professional technical competence, we help the system integrators, OEMs and end users reduce the energy consumption, increase the equipment uptime and thus minimize the maintenance and increase the productivity.

Concurrent, independent, or synchronous motion on all axes.

Interpolated motion on up to three axes.

• Wide position, speed, acceleration, and deceleration ranges for

precise control.

• Separately programmable acceleration and deceleration rates for

maximum versatility.

• Trapezoidal, parabolic, and S-curve velocity profiles.

• Rotary mode with electronic unwind allows unlimited position

range for rotary axes.

• Motion merge function allows seamless transition between all

types of motion.

• Most motion parameters (including master axis for electronic

gears and cams) can be changed on-the-fly with no delays.

• Powerful floating-point math capabilities including

transcendental functions (sin, cos, log, etc.).

• Sophisticated Nested Digital Serve Control Loop with automatic

servo setup for quick and easy servo tuning.

• Isolation of all external connections from the microprocessor

logic for reliable performance.

• 4 MHz maximum feedback count rate allows high speed

operation without sacrificing resolution.

• Encoder loss detection protects operators and machinery from

damage in the event of encoder feedback failure.

• Isolated 16-bit DACs for smooth motion. Software offset

correction eliminates drift with analog servo drives.

• Field-configurable servo outputs allow independent selection of

±10V or ±150 mA signal format for each axis.

• Programmable position lock and position error tolerances for

servo fault protection.

• Programmable directional software travel limits for enhanced

overtravel protection.

• Velocity feedforward to reduce following error.

• Four optically isolated inputs for a home switch, positive and

negative overtravel switches, and a drive fault signal for each

axis.

• Relay-contact drive enable output for each axis.

• Optically isolated high-speed position registration input for each

axis for position synchronization and registration applications.

• CPU watchdog with front-panel LED indicator for fail-safe

protection.

• AxisLink option allows real-time axis coordination between

controllers for distributed, multi-axis systems