Tag: H0NEYWELL

Introduction

System 57 is a fire and or gas control system offering great flexibility through its modular

construction. The system is constructed in a rack that can be fitted with fire and/or gas

control cards and corresponding interface cards that allow connection of the associated

detectors. The rack can be panel or cabinet mounted. Further details of the main

components are given below. A graphical overview of all the available components and how

they can be assembled into a system is shown in section X. For further detailed information

refer to the individual operating manuals 05701-M-5001 (5701 gas control card), 05704-M

5001 (5704 gas control card) and 05704-M-5002 (fire control card).

3.1 Gas Control Cards

The System 57 gas control cards provide display and alarm facilities for the full range of

Sieger gas detectors. Their back lit, multi-part LCD displays the gas reading and status in

both analogue bar graph and digital numeric forms. In addition, there is an alpha numeric

message section to give detector (and engineering function) status.

There is a choice of either the single channel 5701 or the four channel 5704 gas control

cards. Each card has two input options; one is for catalytic bridge type while the other is for 4

to 20mA detectors or transmitters. The control cards feature 3 levels of alarm, options of

individual, zoned, voted, master, time delayed, update and rate of rise alarm facilities, 4 part

LCD display, peak reading facility and detector performance monitoring.

3.2 Fire Control Cards

The 5704F fire control cards provide display and alarm facilities for a wide variety of fire

detection products and provide up to four fire zone inputs compatible with most flame,

smoke and heat detectors and manual call points. The status of each fire zone is individually

displayed by high intensity LEDs. In addition, each card has two line monitored alarm output

circuits. Both fire and gas control cards can be freely mixed in a rack. Up to 60 fire zones

can be monitored per 19″ rack.

Each rack that contains a 5704F fire card has one 5704FS fire status panel fitted. The

5704FS fire status panel provides common display and alarm indication for all of the fire

cards in a rack as well as a local audible sounder. It also provides common push buttons for

executing specific fire card related functions.

3.3 Master Alarm Update Panel

The master alarm update facility can be enhanced by adding the optional master alarm

update panel which enables update facilities without the need for external wiring. The alarm

update panel is 1″ wide and provides audible and visual alarms and a reset and accept push

button.

3.4 Power Supply Units

The power supply units are rack mounted to match the main control card rack design. The

units are 1U high, and available in 19″ & ½ 19″ sizes. Total maximum power capability is

200W (built in 50W blocks). The input voltage is auto sensing (AC or DC) and the output is

regulated DC with over voltage and overload protection.

3

System 57 Quick Start Guide

05701-M-5026 MAN0839 Issue 1

3.5 Engineering Card

The System 57 engineering card provides full maintenance and set up facilities for each

channel card. The front panel has a series of tactile feedback push buttons that allows

checks of the alarm levels and performance to be carried out for each channel. A real-time

‘on board’ clock provides calibration history and calibration overdue reminder functions. An

access key provides security protection.

The engineering card can be fitted with optional modules for extended system options.

3.5.1 Serial Communications Module

The serial communications module provides a gateway between the System 57 rack and a

remote device (DCS, PLC or SCADA package) to allow the continuous monitoring of each

channel’s operation and condition as well as allowing remote configuration of the system

operation. The module uses the industry standard MODBUS RTU protocol, RS485/422/232

standard. Custom designed SCADA graphics packages are also available.

3.5.2 RS232 Printer Driver Module

The printer driver module provides a serial output in the event of a gas alarm, fault or user

intervention. The output is RS232 ASCII event data, has selectable print criteria, provides

time and date stamping and is electrically isolated.

3.5.3 Master Alarm Update Module

The alarm update module provides a common alarm indication with new alarm event update.

It also provides 2 Outputs: 1 relay, 1 Darlington, with selectable operation: pulsed or

continuous and an alarm and common alarm reset input. It complies with ISA ‘M’, DIN 19

235. It can be used with the optional master alarm update panel.

3.6 Interface Cards

There are 9 versions of interface card available (5 for 5701 Gas, 2 for 5704 Gas and 2 for

5704 Fire Control Cards). The interface cards provide the link between the various fire or

gas detectors and the control cards. They provide detector interface, offer flexib

Functional Description

All Controllers

The Honeywell HC900 Process Controller is an integrated loop and logic controller that is designed specifically for

small-and medium-scale unit operations

It comprises a set of hardware and software modules that can be assembled to satisfy any of a broad range of process

control applications.    The HC900 Process Controller can consist of a single rack, as indicated in Figure 1. or can be

can be networked with other controllers via Ethernet links to expand the dimensions of control over a wider range of

unit processes, as indicated in Figure 2.

Although the HC900 E1/E2 ports provide protection against Cyber-security/DOS type attacks, additional protection

is required for safety applications using a firewall device configured to prevent uncontrolled messages into the

controller.    Please refer to Ethernet Devices/Considerations Section in this manual for further information.    The

figures in this manual assume the firewall is installed properly above the controller’s Ethernet connection(s) E1 and

E2.

900C51 – 00XX-00

900C52 – 00XX-00

900C31 – 00XX-00

900C32 – 00XX-00

900C71 – 00XX-00

900C72 – 00XX-00

900C71R – 0000-XX

900C72R – 0000-XX

900RSM – 0001

900C73R – 0000-XX

900C53 – 00XX-00

900C30-0360-00

900C50-0360-00

900C70-0360-00

900C75-0360-00

900S75-0360-00

900S50-0360-00

900C30S – 0360-00

900C50S – 0360-00

900C70S – 0360-00

900C75S-0360-00

900S50S – 0360-00

900S75S-0360-00

The HC900 Controller design enables users and OEMs who are adept in system integration to assemble a system

that fits a broad range of requirements.    Any configuration can be readily modified or expanded as requirements

dictate.    In initial configuration and in subsequent modifications, the HC900 Controller affords an optimum balance

of performance and economy.

Configurations such as those shown in Figure 1 and in Figure 2. as well as many variations, can be assembled from

modular components.    Many of the components are available from Honeywell, and some are available from third

party suppliers.    These modular components are available in any quantity and mix that make the most sense for a

given application.

As indicated in Figure 3. the HC900 Controller includes provisions for communication via Ethernet with host

systems such as the Honeywell Experion HMI and other HMI software that supports Ethernet Modbus/TCP

protocol.    Also, the communication structure of the HC900 Controller enables remote placement of input/output

components, allowing significant economies in cabling and wiring.

Redundant CPUs – Redundancy is provided by two C75 CPUs operating in a controller rack;   this rack has no

I/O.   A Redundancy switch module (RSM) sits between the CPUs.

Redundant CPU Power – Two power supplies, P01 and P02 one for each C75 CPU.   Model numbers are 900P01

0101. 900P01-0201. 900P02-0101. 900P02-0201

Redundant CPU-I/O connection – Each CPU has its own 100 base-T Ethernet physical communication link with

one or more racks of I/O.   Multiple I/O racks require Ethernet switches.

I/O racks – 5 racks shown, top to bottom: 4-slot w/1 power supply, 8-slot w/1 power supply, 12-slot w/1 power

supply, 8-slot w/redundant power supplies, 12-slot w/redundant power supplies.   A Power Status Module (PSM) is

required with redundant power supplies.   High and low capacity power supplies are available.

Dual Networks for Host communications – Dual Networks for Host communications are provided on the C75 CPU.

Both network ports are continuously active on the Lead controller.   The network ports on the Reserve CPU are not

available for external communications.   Experion HS and the 900 Control Station (15 inch model) support Dual

Ethernet communications and automatically transfer communications to the opposite E1/E2 port during a network

failure.   Connections to these ports are to be considered part of the control network layer and as such care must be

taken to reduce exposure to uncontrolled/ unknown network communications.   A properly configured firewall such as

the MOXA EDR-810 is recommended to help mitigate the exposure.

Scanner 2 module – has 2 ports, one for each CPU connection to I/O.   This IO network between the controllers

and scanners is considered proprietary with no other Ethernet traffic.

Remote Terminal Panels

Optional DIN rail mounted Remote Terminal Panels (RTPs) are available for use with pre-wired cables to reduce installation

time and labor expense. Three types of RTPs are available: analog inputs, relay outputs, and other I/O modules. Three cable

lengths are also available to match hardware to installation variations. Analog inputs RTPs include transmitter shunt resistors

and transmitter power terminals with individual circuit fuses. The Relay Output RTP includes a fuse and power disconnect

switch for each output. All the three types of RTP panels also switch power to allow module removal and installation under

controller power. See page 34.

Terminal Blocks

20-screw Barrier style and Euro style terminal blocks are available for use with all ControlEdge HC900 I/O Modules.

Red terminal blocks are used for high voltage connections for added safety while black terminal blocks are used for low

voltage connections. A 36-terminal Euro style block is available with the 16 AI, the 8 and 16 AO as well as the 32 DC DI and

32 DC DO module types. See page 27.

Specifications for modules

I/O Module Attributes

Remove & Insert under power

Standard. Modules are automatically sensed and configured on insertion. Field power

shall be disconnected before removing field terminal blocks.

LED Channel State indicators

Via light pipes at front of module, one state LED for each digital I/O point – green

indicates ON, logic side

LED Module Status indicator

Via light pipe, one per module, tri-color to represent module status, Green = OK, Red

= Fault (# of flashes indicates fault), Amber = Override (Force)

I/O Labels

51304453-100

Color-coded, on module door, removable, with write-on area to label I/O

Processor

Micro-controller per module for parallel processing

Terminal Boards

20 screw: Barrier or Euro style, tin-plated or gold-plated (for DC connections)

36 screw: Euro style gold plated (Required with certain higher capacity modules)

Keying

Hardware keying matches each module to its terminal block with its field wiring.

Environmental and Vibration Specifications

51304453-100

Mounting

Standard 35mm wide DIN Rail

Provides connection of field wiring to controller I/O within an enclosure only.

Dimensions

4.38” (111.1 mm) x 3.70” (94.0mm) x 2.60” (66.0mm) (L x W x H)

Vibration

Amplitude

Acceleration

Vibration

5Hz to 15.77Hz, 2.03mm (0.08”) amplitude (peak to peak)

15.77 to 250Hz, 1.0-g

Sweeping, at rate of .33 octave/min.

Tray material

Tray and end caps

Flammability

Polyvinyl Chloride (PVC)

UL94-V0

Environmental

Temperature

Relative Humidity

Harsh Environment **

ROHS**

** Except PSU module

Operating: 0 deg. C (32F) to 60 deg. C (140F)

Storage: -40 deg. C (140F) to 70 deg. C (158F)

Operating: 10% to 90% Non-condensing

Storage: 5% to 95% Non-condensing

All the modules including CPU, Scanner, PSU, RTP, Backplane, RSM/PSM, and

Backplanes have conformal coating that is suitable for operation in G3 level of harsh

environment.

Entire system is compliant to RoHS 2 directive

ControlEdge 900 Platform Modules 3

Certifications

CE

EN61326-1:2013. EN61326-3-1:2008. EN55011:2009/A1.2010.

EN61010-1:2010

UL Certificate:  E201698

UL Listed- Process Control Equipment, Electrical UL 61010-1 2nd Edition

ATEX Certificate:  HON 08.0201

II 3 G Ex nA IIC T* Gc

EN 60079-0:  2011; EN 60079-15: 2010

CSA Certificate:  1367757

Class I, Division 2. Groups A, B, C D; T*

CAN/ CSA C22.2 No. 0-M91; CAN/ CSA C22.2 No. 94-M94;

CAN/ CSA C22.2 No 1010.1-92; CAN/ CSA C22.2 No 1010.1B-97;

CSA C22.2 No. 213-M1987

FM Certificate:  3011798

Class 1. Div. 2 Groups A, B, C, D; T*

FM 3600:  2010; FM 3611:  2004; FM 3810:  2005

*  Module Temperature: Classifications T3 to T6

Cables

High voltage

Low voltage

Lengths: 1.0. 2.5. 5.0 meters. Cable power is limited to 24 Amps per module at 60C

(140 degrees F) and 32 Amps at 54C (129 degrees F).

Lengths: 1.0. 2.5. 5.0 meters.

I/O module Compliance

CE Conformity This product is in conformity with the protection requirements of the following

European Council Directives:

2006/ 95/ EC, the Low Voltage Directive (evaluated to EN61010-1:2010)

2004/108/EC, the EMC Directive (evaluated to EN61326-1:2013). Conformity of this

product with any other European Council Directive(s) shall not be assumed.

General Purpose Safety Compliant with EN61010-1. UL61010-1 2nd Edition, CSA C22.2 No. 1010-1

Hazardous (Classified)

Location Safety

FM Class 1. Div. 2. Groups A, B, C, D

Class 1. Zone 2. IIC

Overview

The Honeywell ControlEdge HC900 Controller is an

advanced loop and logic controller offering a modular design

sized to satisfy the control and data acquisition needs of a

wide range of process equipment.

I/O Modules

The following I/O modules are available to create a custom

control solution.

16 Channel Universal IO Module Galavanically isolated

Input/Output to chassis (p.27)

8-point universal analog input modules: Galvanic

isolation point to chassis inputs may be mixed on a

module and may include multiple thermocouple types,

RTDs, ohms, voltage or mill voltage types – all easily

assigned using the Process Control Designer

configuration tool. High point-to-point galvanic isolation

simplifies installation and saves the expense of external

isolation hardware (p.6).

16-point high level analog input module: each point is

configurable for V or mA. Galvanically isolated point to

chassis. Galvanically isolated point to point (p.10). 250

ohm shunt resistors can be added per channel.

4-point galvanically isolated analog output module.

Galvanically isolated point to chassis supports from 0 to

20mA each (p.12).

8-point analog output, galvanically isolated in 2 groups

of 4 points. Galvanically isolated point to chassis.

Supports from 0 to 20mA each (p.13).

16-point analog output, galvanically isolated in 4 groups

of 4 points. Galvanically isolated point to chassis.

Supports from 0 to 20mA each (p.14).

16-point digital input modules: Contact closure type, DC

Voltage, AC Voltage and AC/DC voltage types (p.15).

Galvanically isolated in groups of 8 channel to chassis

32-point digital input module: DC voltage. Galvanically

isolated point to chassis. Galvanically isolated in 2

groups of 16 points (p.1915).

8-point AC or 16-point DC digital output modules

(sinking type). Galvanically isolated point to chassis.

Galvanically isolated in 2 groups of 8 points (p.18).

32-point digital output: DC voltage (sourcing type).

Galvanically isolated point to chassis. Galvanically

isolated in 2 groups of 16 points (p.23).

8-point relay output module: four form C type and four

form A type relays. Galvanically isolated point to

chassis. Galvanically isolated relay to relay (p.20).

4 channel Pulse/Frequency/Quadrature I/O module.

Galvanically isolated point to chassis (p.24).

Insert and Removal of I/O under Power

For ease of maintenance, the ControlEdge HC900 controller

supports removing and inserting I/O modules from the

module rack without removing power from the controller.

Each module is sensed for validity by the controller

and auto-configured on insertion.

Other Modules

In addition to I/O, the following modules are available.

Scanner 1 module, single port (p.31)

Scanner 2 Module, dual port (p.32)

Universal AC Power Supply, 60W (p.4)

Power Supply 24VDC, 60W (p.4)

Redundant Switch Module (p.33)

Power Status Module (p.33)

Failsafe

All ControlEdge 900 Platform I/O modules support a user

specified failsafe value (analog) or state (digital) that the

module outputs or inputs will assume if communication

between the controller and the module is interrupted. Output

modules are also disabled if the controller fails to start.

Module diagnostics are not initiated if the control strategy

does not call for the inputs or outputs on the modules to

execute.

Failsafe is restricted to de-energize in safety applications.