Process Manager (PM), Advanced Process Manager (APM) and High Performance Process Manager (HPM)
Common Set of IOPs and FTAs
All IOPs and FTAs are Usable by All (3) Controllers
The Honeywell TPS Process Manager I/O is made up of of Honeywell’s Process Manager (PM), Advanced Process Manager (APM) and High Performance Process Manager (HPM) system control and data acquisition devices for industrial process applications.
They represent a powerful combination of cost-effective Honeywell controllers which can be applied to solve a broad range of industrial process control problems.
The PM, APM, HPM, and EHPM offer highly flexible I/O (input/output) functions for both data monitoring and control.
One of the unique features of this family of controllers is its common set of Input/Output Processors (IOPs) and Field Termination Assemblies (FTAs). All IOPs and FTAs are usable by all three controllers (with only minor exceptions).
I/O Processors, along with Field Termination Assemblies (FTAs), perform input and output scanning and processing on all field PM/APM/HPM/EHPM I/O.
A redundant I/O Link is standard for maximum security.
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Optionally, High Level Analog Input, Smart Transmitter Interface, Analog Output, Digital Input and Digital Output processors can be redundant.
I/O processing is performed separately from control processing functions so that I/O scan rates are completely independent of I/O quantity, controller loading, processing, and alarming.
This partitioning of functions allows more efficient use of advanced Control Processor capability and provides for future I/O expansion.
ATTENTION
For the Legacy systems, it is specifically mentioned in the guide wherever applicable. The other
text is applicable to the new HC900 system. Modems are not qualified with the new HC900
system.
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Checking HC900 Model Numbers for Compatibility
ATTENTION
Be sure to check your model numbers for compatibility before installation. For a HC900 system to
be fully compatible, all components must have matching model numbers.
Each component’s model number format is XXXXXXX–XXYY-ZZ. For example, HC900 CPU is 900C71R-0000
40. For redundant CPU systems, component model numbers ZZ numbers must match. For non-redundant CPU
systems, component model numbers YY numbers must match. See examples below.
Honeywell variable frequency drives (VFDS) are universal solutions that can meet the automation and energy efficiency requirements of industrial fields and process applications ranging from small pumps to large compressors.
Honeywell frequency converters are designed to control the speed, torque and position of three-phase AC induction motors and permanent magnet motors by changing their input frequency and voltage. They seamlessly integrate with Honeywell’s Experion® and ControlEdge® platforms, providing advanced motor control and automation capabilities.
Honeywell inverter product line DEV100
Compact universal open-loop drive, easy to set up, energy-saving and flexible to integrate. It is highly suitable for machine manufacturers in industries such as food and beverage, material handling and processing. This driver performs exceptionally well in controlling conveying systems, mixers, pumps, fans, compressors and packaging systems.
Rating
480V, 3ph, 1.1kW to 22kW(1.5 to 30HP)
Open-loop AC motor control (induction motors and permanent magnet motors)
IP20 chassis
Features and advantages:
Compact design – saves panel space
Easily set up through a flexible user interface – reduce startup time
The design complies with the 45°C environmental standard. (55°C, derated) – No additional cooling requirements
Integrated harmonic suppression (DC choke), brake chopper, RFI filter – save costs and space
Integrated power factor correction (PFC) – Significantly reduces harmonic distortion
Integrated PID controller – pressure, flow and liquid level control, no external controller required
Integrated position controller – Save costs and space
Coated PCB – Prevents environmental and corrosion damage
Dual-channel STO(Safety Torque Off), SIL 2 – Prevents accidental motor rotation without the need to add a safety contactor
Certification
UL/cUL certification
CE
No. 200
High-performance drivers specifically designed for open-loop and closed-loop motor control applications, featuring modularity and scalability. It is designed to provide advanced motor control for industrial machines and production lines, helping to maximize energy conservation and operational flexibility.
Rating
480V, 3ph, 1.1kW to 75kW (1.5HP to 100HP)
Open-loop or closed-loop motor control
IP20 and IP55 chassis options
45°C environmental standard. When derating, the maximum temperature can reach up to 55°C
Features and advantages:
Hot-swappable, graphical, and local control panel (LCP) are standard configurations – easy to set up and use
Pc-based configuration tools – Enhance the user experience of VFD Settings and troubleshooting
Easy Setup Wizard – Pre-configured menus for common applications such as fans, pumps, and Pids.
Coated circuit board (3C2) – Prevents environmental and corrosion damage
Built-in DC choke – harmonic reduction
Safety Torque Off (STO), SIL2 – Prevents accidental motor rotation without the need to add a safety contactor
SS1, SLS, SMS, SSM, and safety point motion, through optional safety modules – advanced functional safety options for personnel and machine protection
Ethernet/IP, PROFINET, EtherCAT connection options – provide connection with DCS/PLC
Dynamic motion control, synchronization (electronic gear shaft), positioning and electronic CAM control are carried out through option cards
Certification
UL/cUL certification
CE
Traditional frequency converter
MVS1OO
It is a multi-functional and application-specific driver that can enhance the performance of mechanical devices and equipment. It offers powerful PID functionality, high-level IP/NEMA protection and a series of user-defined function blocks.
MVIS7
It is helpful for precise control of specific applications. It combines closed-loop PID and multivariables. Sensorless vector control using advanced control algorithms.
MVH100 model
Provide energy-saving and optimized control and operation for fans and pump equipment in various industrial applications. It provides specific functional blocks for applications such as HVAC(damper control). Chemicals and the ocean.
HAC10T type
It is an easy-to-configure, low-cost, and suitable for simple and single-function applications.
Model HAC310
Promote goal-oriented markets, from simple to precise control, with a wider range of applications. It also offers powerful control functions, moderate IP/NEMA protection, and the AC drive adopts field-oriented vector control technology compatible with both synchronous and asynchronous motor control. Under the premise of high performance and high reliability, components are rationally arranged to achieve a book-like narrow body design, saving installation space.
How does it work?
Honeywell inverters provide reliable motor control and power supply solutions for a wide range of industrial applications and environments. These drives are designed to help optimize machine performance, reduce energy consumption and ensure smooth operation even in complex and harsh environments. Honeywell inverters are integrated with the Experion® and ControlEdge® platforms, designed to offer faster commissioning and enhanced diagnostics, thereby reducing overall maintenance time.
What problem does it solve?
Honeywell frequency converters can help meet the growing demand for energy efficiency and enhanced asset performance. Compared with traditional drives, they are designed to save 30-40% of energy, minimize unplanned downtime, and help improve operational efficiency through advanced diagnostics and early warning of disturbances.
Honeywell’s distributed control system (DCS) spare parts product portfolio includes components for Experion Process Knowledge System (PKS), Experion LX and Experion LCN, each of which provides unique functionality for process automation.
Highlights of Honeywell’s DCS product portfolio
Experion® PKS
Experion PKS integrates advanced automation with innovative software. This system is designed to enhance business performance through a unified architecture. It includes the C300 controller and offers a range of hardware and software solutions.
Experience LX®
Experion LX is specially designed for small and medium-sized factories. This DCS utilizes the mature technology of Experion PKS and is applicable to various industries.
Experience ® LCN
Experion LCN offers secure and seamless integration with the Experion PKS architecture, featuring standard-based capabilities, regulatory support, and integrated operations from the field to the factory and business level.
The ControlEdge™ HC900 process automation controller is an ideal control solution to meet users’ needs, ranging from thermal control in boilers, furnaces, kilns and dryers to unit processing in pharmaceuticals, chemicals, biofuels, pilot plants and other applications
What’s this?
The ControlEdge HC900 belongs to the ControlEdge 900 platform and is an advanced process and logic controller. It adopts a modular and scalable design and is intended to be used in an economical and efficient manner with various process equipment. It features a touchscreen as its interface, making it very easy to operate. The process and safety controller features a flexible architecture that can adapt to the most demanding applications.
With its advanced functions and multi-functional connectivity, it can perform customized precise control. ControlEdge HC900 also simplifies the documentation process and eliminates archiving errors.
How does it work?
The modular and scalable ControlEdge HC900 process and safety controller offers three rack sizes and three CPU performance levels to meet various automation requirements, providing users with the flexibility to start from what they need and then expand as needed. Its Windows-based designer software runs over Ethernet and can easily configure the logic controller and operator interface.
The touchscreen operator interface and user-friendly custom display enable simplified and intuitive operation, help eliminate errors, and provide improved data access and process supervision. This logic controller includes a series of controller CPU modules, various I/O rack sizes, and multiple local or remote I/O racks for each system, providing flexibility. Compared with most logic controllers, this logic controller also offers excellent PID loop control and more powerful simulation processing without affecting logic performance.
What problem does it solve?
The scalable design of the ControlEdge HC900 process and safety controller reduces hardware and software costs, training and support requirements, as well as the need for spare parts, thereby bringing significant cost savings to users.
The ControlEdge HC900 SIL2 system is highly suitable for applications that require the rapid entry of factories and operations into a safe state under harsh operating conditions. When used in conjunction with Experion HS, it can meet the requirements of FDA 21 CFR Part 11 for the pharmaceutical, food and beverage industries, which require advanced controller safety and protection, change management and automatic electronic record keeping functions
Signal converter/amplifier HON 110b for controlling electric and pneumatic control pressure levels
Application
Power amplifier, used to control the electric and pneumatic signal pressure level of the HON 63x and HON 65x controllers
It is used to convert electrical standard signals into pulse signals
Select the characteristic curve (ascending or descending) through jumpers
Zero point, range and frequency are adjustable (basic Settings and saved in the delivery state)
It is installed on the DIN rail in a snap-on manner
The signal converter/amplifier HON 110b is used as a connecting element between the electro-pneumatic signal pressure stage proportional solenoid valve
SCS 2010 is a programmable logic controller (PLC) with a touch panel (HMI system) for small and medium applications. It is particularly well-suited for the control of sophisticated processes in the gas industry.
SCS 2010 offers reliability and simple and transparent operation due to its 6″ touch panel with color display. It solves complex control tasks, such as pressure, flow rate and temperature control, and also assists with data collection and communication. For customization, the basic hardware can be easily retrofitted with numerous optional input and output modules. Troubleshooting is made easy due to the transparent display of messages and control-room-type acknowledgement procedures for failure. This is to test for bugs in v10
It can accomplish the following control tasks:
Outlet pressure control
Inlet pressure control
Meter protection
Flow control (standard and actual)
Position control for electrical and pneumatic valves
Caloric control
Gas mixing control
Bypass control, cascade control
Gas temperature control
Dewpoint control
Optimizing of gas supply
Automatic selection of measuring and control lines
Features and Benefits:
Operating and monitoring process parameters
List of messages indicating station status/conditions
Graphs
Password protected
Web-based remote operation and supervision-based on TCP/IP networks
Remote connections using remote protocols IEC 60870-5-104 (101) (or others)
Quick Honeywell customer support via remote maintenance software
Major benefit: Security of gas supply.
In the event of a power blackout, this system will keep on operating pneumatically. Gas supply to downstream consumers is safe.SCS 2010 provides a safe and flexible automation system facilitating easy and simple link-up to all customary communication interfaces.
SCS 2500 is a high-performance automation system with SCADA and DCS functionality. This station control system can handle highly complex gas control challenges in the most technically and economically possible way.
SCS 2500 offers:
Outlet pressure control
Inlet pressure control
Meter protection
Flow control (standard and actual)
Gas mixing control
Cascade control (primary and secondary control tasks)
Gas temperature control
Dewpoint control
Optimizing of gas supply
It is useful for applications including:
Storage management
Network management
Biogas plants
Process data collection and long-term storage
PLC with multi panel (HMI system) Inexpensive automation system for minor and medium tasks in natural gas stations
Operating and monitoring process parameters
List of messages indicating station status/conditions Graphs
Password protection
Remote connections using remote protocols IEC 60870-5-104(101) (or others)
Quick customer support via remote maintenance software
Handling of all control functions in a typical natural gas station
PLC with panel PC (SCADA system) Automation system for medium and major tasks in natural gas stations
Operating and monitoring process parameters
List of messages indicating station status/conditions
Process data collection and storage
Graphs with scroll and zoom functions
Password protection
Remote connections using remote protocols IEC 60870-5-104(101) (or others)
Quick Honeywell customer support via remote maintenance software
Handling of all control functions in a typical natural gas station
Redundant PLC with PC technology, control system for high-end solutions Automation system forthe highest requirements due to redundant and/or fail-safe design
Comprehensive process visualization
Message system
Convenient handling of graphs using scroll and zoom functions
Collection and long-term storage of process data complete with backup functions (e.g., external hard disc)
Data can be exported to MS Office formats (e.g., Excel)
Handling of all control functions in a typical natural gas station
System solution for remote tasks According to the IEC 60870-5-101 and 104 standards, communication between remote and control equipment & stations from different manufacturers is possible. The variance and variabilities provided by these standards make it possible to synchronize specific profiles from different manufacturers using an interoperability list.
User Benefits:
Reduced investment costs with improved performance and safe transfer
Compact design
Flexible integration of new stations into the existing control system
Extension of existing stations with guaranteed transparency due to global standards with the IEC 60870-5-101 and 104 protocols
