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5466-318 Redundant core power module

5466-318

MicroNet Digital Controller 5466-318 is a Triple Modular Redundant Kernel Power Supply module.

This module MUST be used/matched with the TMR040 CPU module.

The 5466-318 unit can regulate the incoming power supply to 5 VDC or 10 A for the remaining kernel sections.

5466-318 Technical Specifications

Output Current    max. 10 A

Standards    CE (EMC) and CSA

Power Consumption    24 VDC

Output Voltage    5 VDC ±5%

Chassis    MicroNet TMR

Input Voltage    24 VDC ±10%

Features    One LED for Power Supply Health

CPU    TMR040

About the 5466-318

Designed by Woodward Inc for the MicroNet Digital Control Series, the 5466-318 module was designed as a Triple Modular Redundant (TMR) Kernel Power Supply (P.S) module.

When this module is installed it will be used in applications that operate on a MicroNet TMR system as one of three kernel power supplies.

When installed this module will be inserted into the first slot of the kernel section.

Please note that prior to removing a module such as this, all modules within the MicroNet TMR Kernel Power supply must be removed.

The physical makeup of the 5466-318 module is metal and only has one LED on the front faceplate of the module.

The LED on the faceplate of the module is used to indicate the Power Health supply of the device.

This module will operate on a power supply of twenty-four volts of direct current which comes from the MicroNet main power source.

After the power supply has been received from the main MicroNet power source it will regulate it to either 10 A or 5 VDC for the remainder of the kernel section.

Woodward 5453-277 TMR Power Supply Chassis

Woodward 5453-277 TMR Power Supply Chassis

Brand/Manufacturer: Woodward

Order Number: 5453-277

Description

The Woodward 5453-277 is a Triple Modular Redundant (TMR) Power Supply Chassis designed specifically for MicroNet TMR systems.

It provides reliable and fault-tolerant power distribution to critical system modules, ensuring continuous operation in high-availability control environments.

With its redundant architecture and load-sharing capability, the chassis helps maintain system stability and prevents failures caused by power supply interruptions.

Specifications

Part Number: 5453-277

Manufacturer: Woodward

Product Type: TMR Power Supply Chassis

Key Features

Redundant Power Design

Supports multiple redundant power supply modules to ensure uninterrupted operation in the event of a power supply failure.

Load-Sharing Capability

Evenly distributes electrical load across power supply modules, improving efficiency and preventing overload conditions.

Seamless Power Distribution

Delivers stable, uninterrupted power to essential system modules, maintaining critical operations during power fluctuations or failures.

Flexible Configuration

Allows configuration of different power supply options to meet varying voltage and system requirements.

MicroNet TMR System Compatibility

Specifically engineered for seamless integration with MicroNet TMR systems, supporting mission-critical control functions in demanding industrial applications such as power generation and turbine control.

Support for Multiple Module Versions

Compatible with various power supply module versions, providing adaptability and future-proofing for evolving system needs.

WOODWARD 5453-203 MicroNet 2-Line Display Operator Interface

The Woodward 5453-203 is a specialized 2-Line Display Operator Interface Panel designed for use within the MicroNet and NetCon digital control platforms.

1 It serves as a compact Human-Machine Interface (HMI), providing operators with real-time system data, alphanumeric feedback, and manual control capabilities for gas and steam turbine control systems.2

Technical Parameter Table

ParameterSpecification
Model Number5453-203
Product TypeMicroNet 2-Line Display Operator Interface
Display TypeAlphanumeric VFD (Vacuum Fluorescent Display)
Input Voltage12 VDC (Nominal)
Current Draw650 mA @ 12 VDC
Communication PortsRS-232, RS-422
Connector TypeDB9 (Standard Serial)
Operating Temp-40°C to +70°C (-40°F to +158°F)
Dimensions305mm (H) x 356mm (W) x 152mm (D)
WeightApproximately 1.82 kg (4.0 lbs)

Related Models

The 5453-203 typically functions alongside these MicroNet series components:

5466-1035: MicroNet TMR (Triple Modular Redundant) CPU Module.

5466-318: MicroNet TMR Kernel Power Supply Module.3

5466-316: Analog Combo Module (I/O).4

5464-823: Master CPU Module (used in older NetCon architectures).

5453-203

Application Cases

Gas Turbine Control: Used as the primary on-skid interface for monitoring turbine RPM, exhaust temperatures, and fuel valve positions.

Steam Turbine Regulation: Facilitates operator interaction for start-up sequences and manual speed overrides.

Compressor Stations: Monitoring surge parameters and discharge pressures in oil and gas pipeline applications.

Power Plant Automation: Serving as a local diagnostic tool for MicroNet TMR systems in large-scale utility grids.

5453-203

Product Advantages and Features

Ruggedized for Industrial Environments: Wide operating temperature range allows for installation in harsh turbine environments where standard screens would fail.

Triple Modular Redundancy (TMR) Support: Engineered to interface seamlessly with Woodward’s high-availability 2-out-of-3 voting architectures.

Clear Alphanumeric Feedback: The high-contrast display ensures that critical fault codes and system status messages are readable even in low-light conditions.

Compact Footprint: Ideal for panel mounting in tight spaces or on-engine control cabinets.

Longevity: Although categorized as a legacy component, it is widely supported in “Lifecycle” service programs for aging infrastructure.

Other Models in the Same Series

5453-276: Relay Discrete Input Module.5

5453-278: MicroNet 12-Slot Chassis.6

5453-759: MicroNet Plus 14-Slot Chassis.7

5453-204: Extended Display/Keypad variant (often found in similar architectures).

Important Support Note

The 5453-203 was part of a series (including 040/060 CPUs) that was formally moved to “Obsolescence” by

WOODWARD 9907-1106 CPC-II current-pressure converter

9907-1106 CPC-II current-pressure converter

The Woodward CPC-II is a current pressure converter used to control steam intake valves or associated servo systems.

CPC-II connects

Receive 4-20mA current setting input to provide an accurate and stable pressure output proportional to the input current.

In addition to precision

For pressure control, CPC-II also features ease of installation and maintenance. With sufficient support, the CPC-II face can

With a variety of brackets. The wiring enters the CPC-II through a protective connector or tube.

Open the top cover to connect. Dynamic parameter adjustment via computer

On the tool software.

The housing is made of anodized aluminum to seal and protect the CPC with 4 bolts on the end face.

Aluminum cap with thread

Provides protection, two level lock bolt to ensure that the upper cover is properly assembled.

The protection rating is IP56 (according to IEC 60529), and there is under the base

A spiral return spring, which is attached to the lower part of the control shaft.

The return spring brings the internal valve to the fully open by-pass position when power is lost.

he Woodward CPC-II is a current pressure converter used to control steam intake valves or associated servo systems.

CPC-II connects

9907-1106

Receive 4-20mA current setting input to provide an accurate and stable pressure output proportional to the input current.

In addition to precision

For pressure control, CPC-II also features ease of installation and maintenance.

With sufficient support, the CPC-II face can

With a variety of brackets. The wiring enters the CPC-II through a protective connector or tube. Open the top cover to connect. Dynamic parameter adjustment via computer

On the tool software.

The housing is made of anodized aluminum to seal and protect the CPC with 4 bolts on the end face.

Aluminum cap with thread

Provides protection, two level lock bolt to ensure that the upper cover is properly assembled.

The protection rating is IP56 (according to IEC 60529), and there is under the base

A spiral return spring, which is attached to the lower part of the control shaft.

The return spring brings the internal valve to the fully open by-pass position when power is lost.

Rotary control valve

9907-1106

A new three-way valve controls the output or drainage of the oil supply (see Figure 1-2).

The valve consists of a stainless steel bushing and rotates within it

Composed of stainless steel shafts, this design ensures accurate, reliable and non-contaminated operation of the turbine with standard oil.

actuator

The CPC uses a fixed Angle rotary torque actuator, the permanent magnet rotor is directly connected to the hydraulic valve, and the rotor position is integrated in

Circuit measurement on PCB board.

Through the adjustment of the microprocessor, the H-driver implements precise control of the actuator and maintains the pressure

The force is consistent with the set value.

Printed circuit board

The circuit board is mounted on the top of the housing (see Figure 1-3). The circuit board has the following functions:

• Power supply

• Isolation of input and output circuits

• A second redundant setting or pressure feedback value input

• Pressure control

• Actuator position control module

• Type H drive

WOODWARD 5233-2089 Control Unit

WOODWARD 5233-2089  Control Unit

Display parameters:

True color 65536K TFT-LCD display; 640 x (3H) x 480 (V) pixels;

Effective display area 170.90 (H) x 182.2 (V) (8.4 inch diameter)

450cd/㎡ CCFL backlight (replaceable CCFL, 25 ° C 24 hour use, can maintain at least 50000 hours)

Chinese: (GB2312-80 codes) Simplified Chinese characters/English font support

Support for Windows fonts

5233-2089

4-wire resistive touch panel

Storage: 4MB NOR FLASH/32M NAND FLASH

Memory: 32M SDRAM

ontrol Module Specifications:

Input voltage: 24 VDC

Output voltage range: 0-10 VDC

Current capacity: 5 A

Operating temperature range: -40°C to 85°C

Dimensions: 4.5″ x 3″ x 1.2″

Weight: 0.3 lbs

5233-2089

Applications:

Industrial automation

Power generation

Process control

The WOODWARD 5233-2089 Control Module is a versatile and reliable device used for various control applications.

With its wide input and output voltage range, it can be integrated into different systems seamlessly.

It is designed to operate in harsh environments with its wide temperature range and robust construction.

The compact size and lightweight design make it easy to install and integrate into existing systems.

Whether it is for industrial automation, power generation, or process control, the WOODWARD 5233-2089 Control Module delivers accurate and precise control.

WOODWARD 9907-147 Over-speed protection system

9907-147

9907-147 Woodward ProTech 203 De-Energize-to-Trip Overspeed Protection Systems.

Features a 24Vdc Input, CPU and MPU Failure Indication, and a Lockable Enclosure

9907-147 Technical Specifications

Dimensions    W482.6mm x H310.4mm x D142.7mm

Display Operating Temperature    –15 to +60 °C

Features    Key Lock

Input Voltage    24 Vdc

Keypad/Display    3 LCDS | 2 Lines of 16 Characters

Manufacturer    Woodward ProTech

Operating Temperature    –25 to +60 °C

Weight    Less than 17 lbs

9907-147

Model 9907-147 uses magnetic pickups to monitor primer speed for overspeed conditions.

Devices in this series are susceptible to electromagnetic interference, vibration, moisture, and temperatures outside of the operating temp range of –25 to +60 °C (–13 to +140 °F).

ProTech overspeed protection models should be installed in locations that allow adequate ventilation for cooling, space for servicing, and away from direct sunlight, and away from high-current or high-voltage devices.

9907-147

This de-energize-to-trip system has a 100 Hz to 32 kHz speed-sensing frequency range and a ±(0.05% x Trip Point in Hz +2 Hz) accuracy rating.

Overspeed detection functions are carried out by three individual speed-sensing units, which act independently to monitor speed and perform speed calculations.

The three units are in a two-out-of-three vote configuration, so a prime mover trip relay will only occur if overspeed conditions are detected by at least two of the units.

The trip-point frequency range of ProTech overspeed protection model 9907-147 is 250 Hz to 25 kHz.

Trip set points are programmed for each of the units separately (they must be programmed identically for accurate outputs) using the operator interfaces.

There is one interface per speed-sensing unit. Each one has:

Two-line by 16-character LCD display

Touchpad

Potentiometer

LED indicators

Alarm output

Programming and testing functions are locked to prevent unauthorized changes.

One key switch to move between MONITOR mode and PROGRAM mode is connected to all three units.

WOODWARD 8237-1600 Speed control safety device

8237-1600

The ProTech-GII is an overspeed safety device designed to safely shut down steam, gas, and hydro turbines of all sizes upon sensing an overspeed or overacceleration event.

8237-1600 Technical Specifications

Dimensions    13 x 17.5 x 6.25 (inches)

Enclosure Type    IP56 dust and water resistant (Installed properly)

Features    Overvoltage protection II (per IEC 60664-1)

Input Voltage    2 High Voltage Inputs OR 1 High Voltage and 1 Low Voltage

Inrush Current    10 A at 115 Vac, 20 A @ 220 Vac

Keypad/Display    4.2in display and 15 Keys Per Module

Operating Temperature    –20 to +60 °C at 95% humidity

Storage Temperature    –20 to +65 °C at 95% humidity

Weight    Less than 23 lbs

About the 8237-1600

8237-1600

Model 8237-1600 can be configured to work with any size turbine, as long as it is powered by steam, gas, or water.

Speed readouts for this over acceleration device are between 4 and 20 mA. This model will safely shut down any size turbine if it begins to dangerously speed up.

The panel mount has a backplane structure making repairs and replacements easy. Model 8237-1600 can be easily integrated into any turbine system, and it comes with Modbus communications.

8237-1600

It’s equipped with MPU detection in addition to acceleration detection. The coating of this product makes it resistant to sulfur contamination, and it can be used in class 3C2 environments.

It has IEC 721-3-3 1994 international standards.

It uses three independent trip relays, and low and high voltage power inputs. Model 8237-1600 also uses two out of three voted architecture.

This over-speed detection device has a triple module design, making repairs possible while the system is still online. One module can be worked on while the other two are operating.

Product 8237-1600 can also perform routine speed tests with an internal generator and frequency. Woodward has discontinued this turbine safety device.

WOODWARD 8402-319 8402-119 Digital speed controller

The Woodward 8402-319 and 8402-119 are advanced microprocessor-based digital speed controllers.

1 These modules are specifically engineered for the precise regulation of steam turbines, gas engines, and other industrial prime movers.

They are often part of the ProAct or EPG (Electrically Powered Governor) series architectures, serving as the “brain” that manages fuel delivery and speed stability.

Technical Parameter Table

ParameterSpecification
Model Numbers8402-319 / 8402-119
Control TypeMicroprocessor-based PID Control
Input Voltage18–32 VDC (Nominal 24V)
Steady State Speed Band±0.1% of rated speed
Speed Range0 to 32,000 Hz (Magnetic Pickup input)
Output Signal4–20 mA or PWM (Actuator dependent)
Operating Temp-40°C to +70°C
MountingPanel Mount or DIN Rail
Dimensions160mm x 120mm x 65mm
WeightApprox. 1.2 kg (2.6 lbs)

Related Models

These controllers are typically integrated with the following Woodward hardware:

ProAct II / IV Actuators: High-torque actuators used for throttle and fuel control.

Magnetic Pickups (MPUs): For sensing engine/turbine speed from the ring gear.

8290 Series EPG: Often used in smaller-scale electrically powered governor setups.

9907 Series: Various digital reference units or handheld programmers for configuration.

Application Cases

Steam Turbine Speed Control: Used in industrial power plants for high-precision governor control during load changes.

Gas Engine Power Generation: Regulating fuel admission to maintain a steady 50/60 Hz frequency in island or parallel mode.

Compressor Drives: Managing speed ramps and steady-state operation for centrifugal or reciprocating compressors.

Marine Engine Governors: Providing robust speed regulation for main propulsion or auxiliary generator sets on vessels.

Product Advantages and Features

Precise Speed Regulation: Utilizes advanced PID algorithms to maintain exceptionally stable speed, even under sudden load fluctuations.2

Programmable Ramps: Features adjustable acceleration and deceleration rates, ensuring smooth start-ups and shutdowns to protect mechanical components.3

Rugged Construction: Designed for “on-engine” or “near-engine” mounting, with high resistance to vibration and thermal stress.4

Flexible I/O: Supports multiple input types (MPU, proximity) and configurable outputs to drive various actuator models.

Safety Protection: Integrated failsafe functions, including overspeed alarm logic and loss-of-speed-signal protection.

Other Models in the Same Series

8402-320: High-voltage variant for specialized power systems.

8402-120: Complementary interface or specialized logic module.

8273-501: 2301D series load sharing and speed control.

8440-1703: easYgen series for more complex paralleling applications.

Introduction

The Woodward 8402-319 and 8402-119 represent a legacy of reliability in industrial digital speed control.

5 These microprocessor-based units are designed to replace older analog governors, offering significantly higher accuracy and easier field configuration.

By processing speed signals from magnetic pickups and executing high-speed control logic, they ensure that turbines and engines operate at peak efficiency with minimal wear.

Their compact design and wide operating temperature range make them the industry standard for both new installations and retrofits in the energy, marine, and oil & gas sectors.

WOODWARD 8701-758 5601-1126 Used in digital speed control systems and turbine governors

The Woodward 8701-758 and 5601-1126 are professional-grade industrial control components typically utilized in Digital Speed Control Systems and Turbine Governors.

These two part numbers are frequently paired together, representing a specific controller module (8701-758) and its associated digital interface or display panel (5601-1126).

Technical Parameter Table

ParameterSpecification
Model Numbers8701-758 (Controller) / 5601-1126 (Interface)
TypeHigh-performance Current-to-Pressure (I/P) / Digital Governor
Input Voltage12 VDC or 24 VDC (Nominal)
Pressure Range3–15 PSI (20.5–103.4 kPa)
Maximum Flow Rate25 SCFM (70.5 SLPM)
CommunicationRS-232 / RS-485 Serial Interface
Operating Temp-40°C to +85°C
Body MaterialHeavy-duty Aluminum
Protection RatingIP54 / IP56 (Application dependent)

Related Models

These components are often found in systems alongside:

8237-1600: ProTech-GII Overspeed Detection.

8200-1300: 505 Series Digital Governor.

9907-162: 505 Digital Turbine Control.

EASYGEN-3500: Power Management/Parallel Generator Controller.

Application Cases

Petrochemical Refineries: Managing the signal conversion for pneumatic actuators in fuel lines to ensure stable combustion.

Power Generation: Precise speed regulation for steam and gas turbines to maintain grid frequency synchronization.

Steel & Mining: Control of large boiler fans, induced draft fans, and circulating pumps to optimize energy consumption.

Maritime Propulsion: Engine speed control and load sharing for large-scale vessel diesel engines.

Product Advantages and Features

High-Precision Conversion: Provides exceptionally accurate current-to-pressure conversion, essential for sensitive valve positioning.

Ruggedized Design: The cast aluminum body is resistant to vibration and extreme temperatures, making it suitable for turbine skids.

Signal Stability: Features integrated filtering to minimize the effects of electromagnetic interference (EMI) and torsionals in reciprocating engines.

Triple Modular Potential: Often integrated into Woodward’s redundancy architectures to prevent single-point failures in critical safety loops.

Other Models in the Same Series

8701-757 / 8701-759: Alternate pressure range variants.

5601-1125: Standard Interface Panel (Non-backlit).

9905-973: 2301A Series Load Sharing and Speed Control.

8440-1884: easYgen series generator set controllers.

Introduction

The Woodward 8701-758 and 5601-1126 constitute a robust digital control interface solution designed for the demanding requirements of industrial prime movers.

While the 8701-758 focuses on high-precision signal processing and conversion (ensuring that electrical commands from the DCS are accurately translated into mechanical or pneumatic action), the 5601-1126 serves as the human-machine interface (HMI).

Together, they provide operators with real-time diagnostics, speed monitoring, and the ability to adjust control dynamics on the fly.

This pair is widely respected in the industry for its “set-and-forget” reliability in harsh environments.

WOODWARD 8237-1006 High-reliability controller

The Woodward 8237-1006 is a high-reliability microprocessor-based controller belonging to the ProTech-GII series.

It is primarily used as an overspeed protection and safety device for critical rotating equipment such as steam, gas, and hydro turbines.

Technical Parameter Table

ParameterSpecification
Model Number8237-1006
SeriesProTech-GII
ArchitectureTriple Modular Redundant (TMR) – 2-out-of-3 Voting
Input PowerDual Inputs (Typically High Voltage/Low Voltage options)
Response Time< 12 ms (Total system response)
Accuracy±0.5% of full scale
Speed Range0.5 to 32,000 rpm
CommunicationModbus RS-485 / Optional Ethernet (via PCT tool)
Operating Temp-20°C to +60°C
Enclosure RatingIP56 (Dust and Water Resistant)
Safety IntegritySIL-3 Certified (IEC 61508)

Related Models

The 8237-1006 is part of a broader family of safety controllers. Related hardware includes:

8237-1600: Standard Panel Mount ProTech-GII.

8237-1246: Bulkhead Mount version with voted relays.

ProTech-SX (e.g., 8237-1010): Simplex (Single Channel) version for less critical applications.

MicroNet Safety Module (MSM): Often used in integrated Woodward MicroNet systems.

8237-1006

Application Cases

Power Plants: Protecting massive steam turbines from catastrophic overspeed events during load rejection.

Oil & Gas Refineries: Monitoring centrifugal compressors and mechanical drive gas turbines.

Hydroelectric Dams: Managing turbine speed and preventing runaway conditions in water-driven power generation.

Nuclear Power: Used in safety-critical secondary loops due to its SIL-3 certification and seismic resilience.

8237-1006

Product Advantages and Features

Triple Modular Redundancy (TMR): Uses three independent modules. If one fails, the other two continue to provide protection, allowing for Online Repair (hot-swapping modules while the turbine is running).

High-Speed Logic: With a 12ms response time, it can trip the fuel or steam valves before a mechanical failure occurs.

Advanced Monitoring: Includes peak speed logging, acceleration detection, and integrated “First-Out” trip indication to help operators diagnose the cause of a shutdown.

Sulfur Resistance: Features conformal coating to protect internal electronics against corrosive H2S and SO2 gases common in industrial environments.

Other Models in the Same Series

The ProTech-GII series is categorized by mounting type and relay configuration:

8237-1245 / 8237-1247: Bulkhead Mount models.

8237-1597 / 8237-1601: High-voltage input specialized variants.

8237-1367 / 8237-1368: Panel Mount models with independent (non-voted) relay outputs.

Introduction

The Woodward 8237-1006 is a safety-critical overspeed protection device designed to meet the rigorous standards of the power generation and processing industries.

By utilizing a “two-out-of-three” (2oo3) voting logic, it eliminates the risk of a single point of failure causing either a nuisance trip or—more dangerously—a failure to trip.

Its user-friendly front panel display allows for real-time monitoring of turbine RPM and acceleration, while its rugged IP56 housing ensures it can be installed directly on the turbine skid or within a control room cabinet.

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