The Woodward 8237-1006 is a high-reliability microprocessor-based controller belonging to the ProTech-GII series.

It is primarily used as an overspeed protection and safety device for critical rotating equipment such as steam, gas, and hydro turbines.

Technical Parameter Table

ParameterSpecification
Model Number8237-1006
SeriesProTech-GII
ArchitectureTriple Modular Redundant (TMR) – 2-out-of-3 Voting
Input PowerDual Inputs (Typically High Voltage/Low Voltage options)
Response Time< 12 ms (Total system response)
Accuracy±0.5% of full scale
Speed Range0.5 to 32,000 rpm
CommunicationModbus RS-485 / Optional Ethernet (via PCT tool)
Operating Temp-20°C to +60°C
Enclosure RatingIP56 (Dust and Water Resistant)
Safety IntegritySIL-3 Certified (IEC 61508)

Related Models

The 8237-1006 is part of a broader family of safety controllers. Related hardware includes:

8237-1600: Standard Panel Mount ProTech-GII.

8237-1246: Bulkhead Mount version with voted relays.

ProTech-SX (e.g., 8237-1010): Simplex (Single Channel) version for less critical applications.

MicroNet Safety Module (MSM): Often used in integrated Woodward MicroNet systems.

8237-1006

Application Cases

Power Plants: Protecting massive steam turbines from catastrophic overspeed events during load rejection.

Oil & Gas Refineries: Monitoring centrifugal compressors and mechanical drive gas turbines.

Hydroelectric Dams: Managing turbine speed and preventing runaway conditions in water-driven power generation.

Nuclear Power: Used in safety-critical secondary loops due to its SIL-3 certification and seismic resilience.

8237-1006

Product Advantages and Features

Triple Modular Redundancy (TMR): Uses three independent modules. If one fails, the other two continue to provide protection, allowing for Online Repair (hot-swapping modules while the turbine is running).

High-Speed Logic: With a 12ms response time, it can trip the fuel or steam valves before a mechanical failure occurs.

Advanced Monitoring: Includes peak speed logging, acceleration detection, and integrated “First-Out” trip indication to help operators diagnose the cause of a shutdown.

Sulfur Resistance: Features conformal coating to protect internal electronics against corrosive H2S and SO2 gases common in industrial environments.

Other Models in the Same Series

The ProTech-GII series is categorized by mounting type and relay configuration:

8237-1245 / 8237-1247: Bulkhead Mount models.

8237-1597 / 8237-1601: High-voltage input specialized variants.

8237-1367 / 8237-1368: Panel Mount models with independent (non-voted) relay outputs.

Introduction

The Woodward 8237-1006 is a safety-critical overspeed protection device designed to meet the rigorous standards of the power generation and processing industries.

By utilizing a “two-out-of-three” (2oo3) voting logic, it eliminates the risk of a single point of failure causing either a nuisance trip or—more dangerously—a failure to trip.

Its user-friendly front panel display allows for real-time monitoring of turbine RPM and acceleration, while its rugged IP56 housing ensures it can be installed directly on the turbine skid or within a control room cabinet.